• Title/Summary/Keyword: Battery industry

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Manufacturing of Ni-63 Sealed Source for Betavoltaic Battery Using the Small-scale Electroplating Device (소형 전기도금장치를 이용한 베타전지용 Ni-63 밀봉선원 제작)

  • Kim, Jin Joo;Choi, Sang Mu;Son, Kwang Jae;Hong, Jintae
    • Journal of Radiation Industry
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    • v.11 no.3
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    • pp.173-179
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    • 2017
  • The small-scale electroplating device was designed and fabricated for Ni-63 sealed source (foil type) with a high specific activity needed for production of betavoltaic battery. The condition of Ni electroplating was optimized by using fabricated electroplating device to establish a Ni-63 electroplating condition on the Ni foil. The results showed that the optimum surface morphology and thickness of Ni deposit was obtained for 1,758 seconds at a current density of $15mA{\cdot}cm^{-2}$ with 0.5% tween 20. Radioisotope Ni-63 electroplating was implemented under established condition. The radioactivity of Ni-63 sealed source was calculated to $28mCi{\cdot}cm^{-2}$, and the thickness of Ni-63 deposit was about $2.4{\mu}m$.

Development of Smart ICT-Type Electronic External Short Circuit Tester for Secondary Batteries for Electric Vehicles (전기자동차용 2차전지를 위한 스마트 ICT형 전자식 외부 단락시험기 개발)

  • Jung, Tae-Uk;Shin, Byung-Chul
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.333-340
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    • 2022
  • Recently, the use of large-capacity secondary batteries for electric vehicles is rapidly increasing, and accordingly, the demand for technologies and equipment for battery reliability evaluation is increasing significantly. The existing short circuit test equipment for evaluating the stability of the existing secondary battery consists of relays, MCs, and switches, so when a large current is energized during a short circuit, contact fusion failures occur frequently, resulting in high equipment maintenance and repair costs. There was a disadvantage that repeated testing was impossible. In this paper, we developed an electronic short circuit test device that realizes stable switching operation when a large-capacity power semiconductor switch is energized with a large current, and applied smart ICT technology to this electronic short circuit stability test system to achieve high speed and high precision through communication with the master. It is expected that the inspection history management system based on data measurement, database format and user interface will be utilized as essential inspection process equipment.

A New Product Risk Model for the Electric Vehicle Industry in South Korea

  • CHU, Wujin;HONG, Yong-pyo;PARK, Wonkoo;IM, Meeja;SONG, Mee Ryoung
    • Journal of Distribution Science
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    • v.18 no.9
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    • pp.31-43
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    • 2020
  • Purpose: This study examined a comprehensive model for assessing the success probability of electric vehicle (EV) commercialization in the Korean market. The study identified three risks associated with successful commercialization which were technology, social, policy, environmental, and consumer risk. Research design, methodology: The assessment of the riskiness was represented by a Bayes belief network, where the probability of success at each stage is conditioned on the outcome of the preceding stage. Probability of success in each stage is either dependent on input (i.e., investment) or external factors (i.e., air quality). Initial input stages were defined as the levels of investment in product R&D, battery technology, production facilities and battery charging facilities. Results: Reasonable levels of investment were obtained by expert opinion from industry experts. Also, a survey was carried out with 78 experts consisting of automaker engineers, managers working at EV parts manufacturers, and automobile industry researchers in government think tanks to obtain the conditional probability distributions. Conclusion: The output of the model was the likelihood of success - expressed as the probability of market acceptance - that depended on the various input values. A model is a useful tool for understanding the EV industry as a whole and explaining the likely ramifications of different investment levels.

Industrial Accidents in A Battery Manufacturing Industry (모전기제품공장(某電氣製品工場)의 재해(災害))

  • Lim, Chung-Taek
    • Journal of Preventive Medicine and Public Health
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    • v.7 no.2
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    • pp.305-312
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    • 1974
  • Studies on 66 industrial accidents happened in a battery manufacturing industry during a year of 1973 were carried out. The results obtained are follows, 1. Majority of employees of this industry was occupied by yong woman aged between 20-24. 2. Incidence rate, frequency rate and severity rate of the accidents was 36.8 per 1,000, 12.8 per 100,000 labour day and 0.3% respectively. Anual average days of lost due to accidents was 18.0 days. 3. Accidents happened more frequently in male than female, and happened most frequently in age between 30-34. 4. As to type of work, 47.9% of the accidents happened on hand operating workers. This was the same in both sex. 5. Accidents happened mainly during 2-3 hours latter from work starts in both morning and afternoon work, 6. 63.6% of the accidents happened on hands in both sexes and followed by lower extremities. 7 Surface wounds like as laceration, cut and abrasion were the main types of injury occupying 31.8% and followed by burn at 24.2%. 8. 54.5% of accidents needed 1-2 weeks to heal the injury and heavy injury needed more than 5 weeks was only 9.1%. 9. Accidents happened most frequently in employees who served between 2-3 years in this industry, but observing of sex difference. it was most frequent in male who served more than 4 years whereas less than 6 months in female.

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A Study on RFID Code Structure for Traceability System of Electric Vehicle Batteries (전기자동차 배터리 추적 시스템을 위한 RFID 코드체계 설계에 관한 연구)

  • Kim, Woo-Ram;Chang, Yoon-Seok
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.12 no.4
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    • pp.95-104
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    • 2013
  • As global warming and depletion of fossil fuel are considered as urgent problems, the development of electric vehicle (EV) is getting more attention by automobile industry. However, the wide adoption of EVs is not coming yet, because of many issues such as long recharging time and high cost of batteries etc. As an alternative solution to the conventional battery charging EV, the idea of battery exchanging EV is introduced. To realize the battery exchanging business model, one should solve the issues of ownership and reliability of battery. To address such issues, the concept of battery sharing should be considered together with good traceability system. In this study, we studied RFID code structure to provide better visibility and traceability for shared EV batteries. The proposed RFID code and code generation system is based on GRAI-96 of EPCglobal and included factors such as chemical, physical, and manufacturing features. The designed code can be also used as the ID of each battery.

Prognostics and Health Management for Battery Remaining Useful Life Prediction Based on Electrochemistry Model: A Tutorial (배터리 잔존 유효 수명 예측을 위한 전기화학 모델 기반 고장 예지 및 건전성 관리 기술)

  • Choi, Yohwan;Kim, Hongseok
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.42 no.4
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    • pp.939-949
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    • 2017
  • Prognostics and health management(PHM) is actively utilized by industry as an essential technology focusing on accurately monitoring the health state of a system and predicting the remaining useful life(RUL). An effective PHM is expected to reduce maintenance costs as well as improve safety of system by preventing failure in advance. With these advantages, PHM can be applied to the battery system which is a core element to provide electricity for devices with mobility, since battery faults could lead to operational downtime, performance degradation, and even catastrophic loss of human life by unexpected explosion due to non-linear characteristics of battery. In this paper we mainly review a recent progress on various models for predicting RUL of battery with high accuracy satisfying the given confidence interval level. Moreover, performance evaluation metrics for battery prognostics are presented in detail to show the strength of these metrics compared to the traditional ones used in the existing forecasting applications.

A Study on the Miniaturization of e-Mobility Battery Charger Module Using GaN-FET (GaN-FET을 이용한 e-Mobility 배터리용 충전기 모됼의 소형화에 관한 연구)

  • Kim, Sun-Pil;Lee, Chang-Ho;Park, Sung-Jun
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.6_2
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    • pp.919-926
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    • 2021
  • In this paper, a study was conducted on the miniaturization of an e-Mobility battery charger module using GaN-FET. GaN-FET is one of the types of WBG devices, and it is a device that exceeds the performance of existing Si power semiconductors. In particular, GaN-FET has the advantage of small packaging size and high switching frequency operation, which is advantageous for miniaturization of power converters. Therefore, a bidirectional DC/DC converter module for e-mobility charging using GaN-FET was developed. To apply to the converter to be developed, analysis is performed on the characteristics of GaN-FET, and after manufacturing a prototype of a bidirectional DC/DC converter module, the efficiency and temperature data of the power converter are analyzed to verify its feasibility.

Policy Suggestion for Fostering the Industry of Using End of Life EV Batteries (전기차 사용 후 배터리 재사용 산업 육성을 위한 정책 제안)

  • LEE, HEE DONG;LIM, OCK TAECK
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.4
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    • pp.263-270
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    • 2021
  • In this study, we proposed the necessity of reusing the battery industry after domestic use, preparing legal arrangements by step for recycling, clarifying responsible materials by processing stage, and establishing infrastructure and screening diagnostic rating system. The purpose of this study is to establish a life cycle integrated management system for electric vehicle batteries and to find suitable ways for improving the lifespan of electric vehicle batteries, reuse, and recycling in stages to avoid other environmental pollution problems due to batteries after using electric vehicles used to reduce environmental pollution due to climate change.

Investigating the Reaction Characteristics of Electrolyte Dimethyl Carbonate(DMC) under Thermal Runaway Conditions of Lithium-Ion Battery (리튬이온배터리 열폭주 조건에서 전해질 Dimethyl Carbonate(DMC) 반응 특성 분석)

  • Jeon, Min-Kyu;Lee, Eun-Song;Yoon, Hong-Sik;Keel, Sang-In;Park, Hyun-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_3
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    • pp.1275-1284
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    • 2022
  • This study provides an investigating the electrolyte reaction characteristics during thermal runaway of a lithium-ion battery(LIB). Dimethyl carbonate(DMC) is known as the main substance that makes up the electrolyte. The mono-molecular decomposition characteristics of DMC were derived through numerical analysis. Cobalt oxide can release oxygen under high temperature conditions. Also, DMC is converted to CH4, H2, CO, and CO2. Especially, it was found that the decomposition of the DMC begins at a temperature range of 340-350℃, which dramatically increases the internal pressure of the LIB. In the by-products gases, the molar ratio of CO and CO2 changed according to the molecular structure of DMC and temperature conditions. The correlation of the [CO]/[CO2] ratio according to the temperature during thermal runaway was derived, and the characteristics of the reaction temperature could be estimated using the molar ratio as an indicator. In addition, the oxidation and decomposition characteristics of DMC according to the residence time for each temperature were estimated. When DMC is exposed to low temperature for a long time, both oxidation and decomposition may occur. There is possibility of not only increasing the internal pressure of the LIB, but also promoting thermal runaway. In this study, internal environment of LIB was identified and the reaction characteristics between the active materials of the cathode and electrolyte were investigated.

Development of a 100kW charging infra for electrical bus (전기버스용 100kW급 충전인프라 개발)

  • Lee, Chung-Woo;Oh, Seung-Hun;Lee, Yun-Jae;Choi, Eun-Sik;Kang, Byung-Kwan;Ryu, Kang-Yeul;Kim, Hee-Jung
    • Proceedings of the KIPE Conference
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    • 2013.11a
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    • pp.117-118
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    • 2013
  • Recent global warming to the promotion of electric vehicles (EV), plug-in hybrid (PEV), including the next generation of cars and solar power, wind power and other renewable energy, and next-generation power grid (smart grid) are getting attention. In addition, the system utilizes the battery life in the industry and the convenience of a variety of social systems, economics, environmental impact, and the inherent potential to change significantly, and you can not walk into a next-generation industrial strategy and the need increases more and more present, and its early commercialization In order to do this, as well as a key energy source, the battery charger for charging efficiency technologies is essential. In this paper, fast charge multiple battery modules and optional modules that can charge distribution charge will be introduced.

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