• 제목/요약/키워드: Base plate materials

검색결과 93건 처리시간 0.024초

니켈 기반 초합금 클래드 판재의 열간 압연 제조 공정 유한요소해석 (Finite Element Analysis of the Hot Rolled Cladding for the Ni-based Superalloy/steel Corrosion-resistant Alloy (CRA) Plate)

  • 김찬양;배성준;이현석;봉혁종;이광석
    • 소성∙가공
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    • 제33권3호
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    • pp.208-213
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    • 2024
  • Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.

Effect of Amino Silane Coupling Agent on the AC Electrical Breakdown Phenomena of Epoxy/Layered Silicate Nanocomposite in Needle-plate Electrodes

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
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    • 제13권3호
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    • pp.149-152
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    • 2012
  • The effects of amino silane coupling agent on the AC electrical treeing and breakdown behaviors in an epoxy/layered silicate (1 wt%) were examined in needle-plate electrode geometry. A layered silicate was exfoliated in an epoxy base resin by using our AC electric field apparatus. To measure the tree initiation and propagation and the breakdown rate, an alternating current (AC) of 10 kV (60 Hz) was applied to the specimen in needle-plate electrode arrangement with a $30^{\circ}C$ insulating oil bath. In the epoxy/amino silane system, the tree initiation time was 11.5 times higher and the breakdown time was 17.9 times higher than those of the neat epoxy resin. The tree initiation time in the epoxy/layered silicate (1 wt%) system with the amino silane was 2.0 times higher, and the breakdown time was 1.5 times higher than those of the epoxy/layered silicate (1 wt%) system.

DISSIMILAR FRICTION-STIR WELDING OF ALALLOY 1050 AND MGALLOY AZ31

  • Park, Seung Hwan C.;Masato Michiuchi;Yutaka S. Sato;Hiroyuki Kokawa
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.534-538
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    • 2002
  • Dissimilar friction stir welding of aluminum (AI) alloy 1050 and magnesium (Mg) alloy AZ31 was successfully done in the limited welding parameters. The dissimilar weld showed good quality and facility compared to conventional fusion weld. Transverse cross section perpendicular to the welding direction had no defects. The weld was divided into base material of Al alloy, an irregular shaped stir zone and base material of Mg alloy. The irregular shaped stir zone was roughly located around the initial weld center. The weld interface near plate surface shifted from initial weld centerline to the advancing side. Hardness profile of the weld was heterogeneous, and the hardness value of the stir zone was raised to about 150 Hv to 250 Hv. The mixed phase was identified to intermetallic compound $Mg_{17}$Al$_{12}$ using x-ray diffraction method, energy dispersive x-ray spectroscopy (EDX) and electron probe micro analysis (EPMA). The formation of intermetallic compound $Mg_{17}$Al$_{12}$ during FSW causes the remarkable increase in hardness value in the stir zone.one.

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BIM 프로그램을 이용한 프리캐스트 콘크리트 전단벽의 모델링 (Modeling of Precast Concrete Shear Walls BIM Program)

  • 문주현;윤현섭;김종원;엄병호
    • 한국건축시공학회지
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    • 제22권5호
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    • pp.451-462
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    • 2022
  • 이 연구의 목적은 다양한 접합상세를 갖는 프리캐스트 콘크리트(precast concrete, 이하 PC) 전단벽에 대한 BIM 모델링 절차를 정립하는 것이다. 그 결과 스케치업(SketchUp)의 프로그램과 컴포넌트 기능과 IFC(Industry foundation classes)파일 형식을 이용하여 BIM 프로그램에서 사용가능한 PC 전단벽 패밀리 라이브래리를 구축 할 수 있었다. 스플라이스 슬리브, 볼트 또는 용접접합공법을 이용한 PC 전단벽은 BIM 프로그램으로부터 배근된 철근들의 간섭여부와 콘크리트, 철근 및 철재 재료들의 물량을 정확히 평가할 수 있었다. 평가 결과 용접접합 공법을 이용한 PC 전단벽은 판재, 볼트 및 너트를 사용하였음에도 스플라이스 슬리브로 연결된 PC 전단벽에서 사용된 재료들의 전체물량, 경제성 및 환경영향성이 비슷한 수준에 있었다. 결과적으로 볼트 또는 용접접합 공법은 PC 전단벽에서 적용가능성이 높은 공법이며, 특히 시공성까지 고려한다면 스플라이스 슬리브 공법보다도 더 유용한 연결공법이 될 것으로 판단된다.

스크롤 방식 스털링 엔진용 스크롤 압축기-팽창기 개념 설계 (Conceptual design of scroll expander-compressor for Stirling engine)

  • 김우영;김현진;김영민;이상태
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2007년도 동계학술발표대회 논문집
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    • pp.397-403
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    • 2007
  • In this paper, conceptual design of scroll expander-compressor for Stirling engine utilizing solar energy as heat source has been carried out. Orbiting scroll member was designed to have a double-sided structure to reduce the overall scroll size and to cancel out the axial forces on the orbiting scroll base plate. Diameter of designed scroll base plate was about 251 mm for the expander, and it was about 218 mm for the compressor. With operating condition such as temperature range of $400^{\circ}C/20^{\circ}C$, pressure range of 6 MPa/2 MPa, and shaft speed of 2700 rpm, the shaft output of the designed scroll expander was calculated to be 49.8 kW, while input power for the scroll compressor was 38.6 kW, yielding 11.2 kW for the output power of the Stirling engine. Overall efficiencies of the scroll expander and compressor were 93.73% and 92.87%, respectively.

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Seismic performance of moment resisting steel frames retrofitted with coupled steel plate shear walls with different link beams

  • Amir Masoumi Verki;Adolfo Preciado;Pegah Amiri Motlagh
    • Steel and Composite Structures
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    • 제46권5호
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    • pp.591-609
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    • 2023
  • In some buildings, the lateral structural response of steel framed buildings depends on the shear walls and it is very important to study the behavior of these elements under near-field seismic loads. The link beam in the opening of the shear wall between two wall plates is investigated numerically in terms of behavior and effects on frames. Based on the length of the beam and its bending and shear behavior, three types of models are constructed and analyzed, and the behavior of the frames is also compared. The results show that by reducing the length of the link beam, the base shear forces reduce about 20%. The changes in the length of the link beam have different effects on the degree of coupling. Increasing the length of the link beam increases the base shear about 15%. Also, it has both, a positive and a negative effect on the degree of coupling. The increasing strength of the coupling steel shear wall is linearly related to the yield stress of the beam materials, length, and flexural stiffness of the beam. The use of a shorter link beam will increase the additional strength and consequently improving the behavior of the coupling steel shear wall by reducing the stresses in this element. The link beam with large moment of inertia will also increase about 25% the additional strength and as a result the coefficient of behavior of the shear wall.

제 1열 전족부 절골술을 통한 평발 교정에 있어 골이식 없이 사용한 소형 쐐기형 금속판의 치료 결과 (The Results of the First Ray Forefoot Osteotomy Using Low Profile Wedge Plate without a Bone Grafting for Pes Planus Correction)

  • 최준영;신명진;서진수
    • 대한족부족관절학회지
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    • 제21권1호
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    • pp.7-11
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    • 2017
  • Purpose: We retrospectively analyzed the radiographic and clinical results after the first ray of forefoot osteotomy using low profile wedge plate without additional cancellous bone grafting for pes planus correction. Materials and Methods: Twenty-four patients were enrolled in this study. Medial cuneiform opening wedge osteotomy was performed in 12 patients (Cotton osteotomy, group C) and first metatarsal base osteotomy was performed in 12 patients (group MT). Results: On average, the wedge size was 5.61 mm (5~6 mm). The mean time to radiographic union was 3.18 and 3.27 months in groups C and MT, respectively. Postoperative talonavicular coverage angle, talo-first metatarsal angle (anteroposterior), talo-first metatarsal angle (lateral), talo-calcaneal angle (lateral), medial cuneiform height, and American orthopaedic foot, as well as ankle society midfoot scale were significantly improved in both groups. Nonunion, delayed union or fixation failure was not presented in our series. Conclusion: We have shown that low profile wedge plate was effective in the case of first ray forefoot osteotomy for pes planus correction without any additional cancellous bone grafting.

형상 가공 정보의 지식 베이스 처리에 관한 연구 (A study on Knowledge based-processing of information to shape cutting)

  • 김희중;조우승;정재현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.970-973
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    • 1995
  • The proposal of this paper is the constructing of knowledge database with manufacturing information. This database contains characteristics of workpiece materials, cutting tools, NC machines, manufacturing processes, and work conditions. And all shape in the system are feature models such base plate, step, hole, pocket, boss, and slot. These information generate a final decision for machining process by the expert system.

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Kinetic spray 공정을 이용한 Cu repair 코팅 소재 제조 및 열처리에 따른 미세조직과 물성 변화 (Manufacturing of Cu Repair Coating Material Using the Kinetic Spray Process and Changes in the Microstructures and Properties by Heat Treatment)

  • 전민광;김형준;이기안
    • 한국분말재료학회지
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    • 제21권5호
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    • pp.349-354
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    • 2014
  • This study is a basic research for repair material production which manufactured a Cu repair coating layer on the base material of a Cu plate using kinetic spray process. Furthermore, the manufactured material underwent an annealing heat treatment, and the changes of microstructure and macroscopic properties in the Cu repair coating layer and base material were examined. The powder feedstocks were sphere-shaped pure Cu powders with an average size of $27.7{\mu}m$. The produced repair coating material featured $600{\mu}m$ thickness and 0.8% porosity, and it had an identical ${\alpha}$-Cu single phase as the early powder. The produced Cu repair coating material and base material displayed extremely high adhesion characteristics that produced a boundary difficult to identify. Composition analysis confirmed that the impurities in the base material and repair coating material had no significant differences. Microstructure observation after a $500^{\circ}C/1hr$. heat treatment (vacuum condition) identified recovery, recrystallization and grain growth in the repair coating material and featured a more homogeneous microstructure. The hardness difference (${\Delta}H_v$) between the repair coating material and base material significantly reduced from 87 to 34 after undergoing heat treatment.

Effect of Electric Field Frequency on the AC Electrical Treeing Phenomena in an Epoxy/Layered Silicate Nanocomposite

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
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    • 제14권5호
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    • pp.278-281
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    • 2013
  • The effects of electric field frequency on the AC electrical treeing phenomena in an epoxy/layered silicate (1.5 wt%) were investigated in a needle-plate electrode arrangement. A layered silicate was exfoliated in an epoxy-base resin with AC electric field apparatus. To measure the treeing initiation and propagation- and the breakdown rate, a constant alternating current (AC) of 10 kV with three different electric field frequencies (60, 500, and 1,000 Hz) was applied to the specimen in the needle-plate electrode specimen in an insulating oil bath at $130^{\circ}C$. At 60 Hz, the treeing initiation time was 12 min, the propagation rate was $0.24{\times}10^{-3}$ mm/min, and the morphology was a dense branch type. As the electric field frequency increased, the treeing initiation time decreased and the propagation rate increased. At 1,000 Hz, the treeing initiation time was 5 min, the propagation rate was $0.30{\times}10^{-3}$ mm/min, and the morphology was a dense bush type.