• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1996.10a
• /
• pp.207-212
• /
• 1996

The shotpeening treatment were conducted for improving the strength of rolling contact fatigue of machine element like a gear. This paper was undertaken to analyze the influence of shotpeening treatment for inner race of ball bearing on the roiling contact fatigue. Shotpeening treatment were applied to the full hardened and the carbonitrided bearing. And the rolling contact fatigue life test and X-ray diffraction test were carried out. The results of this study showed that the fatigue life of ball bearing in the clean and the contaminated oil could be improved by shotpeening treatment. This effect was found to be more pronounced to the full hardened bearing.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2000.11a
• /
• pp.378-384
• /
• 2000

This paper presents the results of the repeated sliding tests to determine the wear-life of TiN coated AISI 52100 bearing balls deposited by PVD method and to show the wear mechanisms of those. The sliding tests were carried out using a ball-on-disk tribometer under ambient conditions. The coefficient of friction, wear volume and the cycles to failures of TiN coated bearing balls were measured with different normal loads and roughness of lower specimens. On the wear-life diagram, the normal loads and the cycles to failure showed the good linear relation on log-log coordinate. With a decreasing normal load, the diagram showed that the wear-limits, at which the coated bearing balls survived more than 4000cycles were under 0.1N of the normal load.

• Tribology and Lubricants
• /
• v.28 no.6
• /
• pp.278-282
• /
• 2012

Various bearings such as deep-groove ball bearings, angular-contact ball bearings, and roller bearings are used to support the load and to lubricate between the shaft and the housing. The bearings of potential rolling systems in a turbo pump are the deep-groove ball bearings as comparing with the bearings with rolling elements such as cylindrical rollers, tapered cylindrical rollers, and needle rollers. The deep-groove ball bearings consist of rolling elements, an inner raceway, an outer raceway and a retainer that maintain separation and help to lubricate the rolling element that is rotating in the raceways. In the case of water-lubricated ball bearings, however, fluid friction between the ball and raceways is affected by the entry direction of flow, rotation speed, and flow rate. In addition, this friction is the key factor affecting the bearing life cycles and reliability. In this paper, the characteristics of flow conditions corresponding to a deep-groove ball bearing are investigated numerically, with particular focus on the friction distribution on the rolling element, in order to extend the analysis to the area that experiences solid friction. A simple analysis model of fluid flow inside the water-lubricated ball bearing is analyzed with CFD, and the flow characteristics at high rotation speeds are presented.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2003.11a
• /
• pp.395-401
• /
• 2003

In this paper, the dent printing phenomena and critical dent size which lead to premature failure of deep grooved ball bearing for automobiles are presented. The results of newly assembled test bearings showed that the ball dent size strongly affect the bearing life and inner ring raceways were the major failed parts in spite of using the dented balls. The dent printing phenomena are a root cause of premature failure, which was not reported until now. And there exist the critical ball dent size for given rolling bearings and operating conditions. So, the initial condition of tribologically mating parts should be treated as important as the failed body itself.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.24 no.8 s.179
• /
• pp.1940-1948
• /
• 2000

A design method for maximizing fatigue life of the deep groove ball bearing without enlarging mounting space is proposed by using a genetic algorithm. The use of gradient-based optimization methods for the design of the bearing is restricted because this design problem is characterized by the presence of discrete design variables such as the number of balls and standard ball diameter. Therefore, the design problem of rolling element bearings is a constrained discrete optimization problem. A genetic algorithm using real coding is used to efficiently find the optimum discrete design values. To effectively deal with the design constraints, a ranking method is suggested for constructing a fitness function in the genetic algorithm. Constrains for manufacturing are applied in optimization scheme. Results obtained for several 63 series deep groove ball bearings demonstrated the effectiveness of the proposed design methodology by showing that the average basic dynamic capacities of optimally designed bearings increased about 9-34% compared with the standard ones.

• Journal of Applied Reliability
• /
• v.12 no.3
• /
• pp.165-176
• /
• 2012

Hydrostatic bearing improves performance and life time of a product by avoiding solid friction and reducing viscosity friction with the help of creating pressure equilibrium between two faces doing relative motion. This study suggests failure analysis and test evaluation for a ball joint that adopts the hydrostatic bearing and introduces the entire process to improve reliability of the product by design improvement. A typical failure is growth of friction torque by solid friction, and its failure cause is determined and the improvement is proposed. Finally, reliability improvement is established by analysis of the results of before and after acceleration test.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.18 no.12
• /
• pp.3149-3158
• /
• 1994

In this paper, using the formulation of dynamic equivalent load considering the effects of moment load and the equation to estimate the cage rotational speed, the new life equation of deep groove ball bearing under radial and moment loads was proposed. Fatigue life test apparatus with the measuring equipment of shaft and cage speed was designed and developed to be capable of subjecting combined radial and moment load. Fatigue life tests were executed by sudden death test method and the reliability of fatigue lives was evaluated by Weibull distribution analysis. From the results of fatigue tests and analysis, the relationships between film parameters and life adjustment factors were acquired. And it was turned out that so as to estimate the effect of moment load on fatigue life, the life adjustment factor as well as the dynamic equivalent load must be taken into account.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1993.12a
• /
• pp.70-76
• /
• 1993

From the analysis of shaft-bearing indeterminate system, moment and misalingment angle which was generated in bearing were determined. And the influence of span length between bearings on the fatigue life was established. The equation to estimate the cage rotational speed was proposed, and this equation was verified by the measuring of cage speed and shaft speed. And accoding to quasi-static analysis, the spinning speed of ball was determined.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1996.05a
• /
• pp.53-59
• /
• 1996

The new trends in main spindle design of Machining Center are focused on high-speed, high-precision and high-stiffness. As a main spindle bearing, the angular-contact ball bearing is well used. A rolling bearing is usually only a small part of a larger mechanical system, but its performance can have a great influence on the functioning of the whole machine. This work is about fatigue life tester design and monitoring of defected rolling-element bearings. The major work is done via experiments and the vibration signal is analysised by means of frequency spectrum technique. By analyzing the frequency spectrum, it is possible to view the condition of the bearings.

• Structural Engineering and Mechanics
• /
• v.53 no.2
• /
• pp.325-336
• /
• 2015

This paper presents a study based on the damage due to the fatigue life of thrust ball bearings using vibratory analysis. The main contribution of this work lies in establishing a relation between modal damping and the rolling contact fatigue damage of the thrust ball bearing. Time domain signals and frequency spectra are extracted from both static and dynamic experiments. The first part of this research consists in measuring the damping of damaged thrust ball bearings using impact hammer characterization tests. In a second part, indented components representing spalled bearings are studied to determine the evolution of damping values in real-time vibration spectra using the random decrement method. Dynamic results, in good agreement with static tests, show that damping varies depending on the component's damage state. Therefore, the method detailed in this work will offer a possible technique to estimate the thrust ball bearing fatigue damage variation in presence of spalling.