• Title/Summary/Keyword: Ball Type Bolt

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Development of Ball Type Separation Bolt (Ball Type 분리볼트 개발)

  • Kim, Dong-Jin;Kang, Won-Kyu;Lee, Yeung-Cho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.243-246
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    • 2006
  • Most of the guided weapons have been kept and transferred at the launching tube and fired in case of necessity in these day. Launching tube is a kind of case to protect the guided weapons from external environments and conducted as a guide when they are fired. When we attached the guided weapons to launching tube we usually has used explosive bolt. Explosive bolts have been used explosives when they had to be separated. But when they are separated there are some bad effects; a flame, fragments and pyre-shock. Because of these bad effects there are many restriction to use bolt as joining devices to precision guided weapons. To solve these problems we invented ball type bolt. Unlike explosive bolt, ball type bolt is separated without a flame, fragments and pyre-shock. And it also has a good mechanical properties as much as those of explosive bolt.

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Development of Ball Type Separation Bolt (Ball Type 분리볼트 개발)

  • Lee, Yeung-Jo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.179-182
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    • 2008
  • Most of the guided weapons have been kept and transferred at the launching tube and fired in case of necessity in these day. Launching tube is a kind of case to protect the guided weapons from external environments and conducted as a guide when they are fired. When we attached the guided weapons to launching tube we usually has used explosive bolt. Explosive bolts have been used explosives when they had to be separated. But when they are separated there are some bad effects; a flame, fragments and pyro-shock. Because of these bad effects there are many restriction to use bolt as joining devices to precision guided weapons. To solve these problems we invented ball type bolt. Unlike explosive bolt, ball type bolt is separated without a flame, fragments and pyro-shock. And it also has a good mechanical properties as much as those of explosive bolt.

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A Study of Separartion Mechanism in Ball Type Bolt Used the Pressure Cartridge (압력카트리지를 이용한 볼타입 볼트 분리현상 연구)

  • Lee, Yeung-Jo;Koo, Song-Hae;Jang, Hong-Bin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.293-296
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    • 2008
  • Most of the guided weapons have been kept and transferred at the launching tube and fired in case of necessity in these day. Launching tube is a kind of case to protect the guided weapons from external environments and conducted as a guide when they are fired. When we attached the guided weapons to launching tube we usually has used explosive bolt. Explosive bolts have been used explosives when they had to be separated. But when they are separated there are some bad effects; a flame, fragments and pyro-shock. Because of these bad effects there are many restriction to use bolt as joining devices to precision guided weapons. To solve these problems, it has been invented ball type bolt. The present work was represented quantitively the margin of separation safty and separation mechanism in ball type bolt to analyse the dynamic separation test. Unlike explosive bolt, ball type bolt is separated without a flame, fragments and pyro-shock. And it also has a good mechanical properties as much as those of explosive bolt.

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A Study of Separation Mechanism in Ball Type Separated Bolt (볼타입 분리볼트의 분리현상 연구)

  • Lee, Yeung-Jo;Koo, Song-Hoe;Jang, Hong-Bin;Lee, Bang-Eop
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.2
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    • pp.62-67
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    • 2011
  • Launching tube is a kind of case to protect the guided weapons from external environments and conducted as a guide when they are fired. The guided weapons have been firmly kept at the launching tube and transferred, and would be separated at the required time when they are fired To meet the aim, it has been used explosive bolts which are reliable and efficient mechanical fastening devices having the special feature of a built-in release. The disadvantage of explosive bolt lies in that it is based on the high explosive effect of a pyrotechnic charge. When the explosive bolt is ignited, there are some bad effects; a flame, fragments and pyro-shock. Because of these bad effects there are many restriction to use bolt as joining devices to precision guided weapons. To solve these problems, the aim of the present work is to invent the ball-type separation bolt which is a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. A standard pressure cartridge can moreover be easily integrated inside the device according to the present work and this with no modification to its structure. The present work was represented quantitatively the margin of separation safety and analysed separation mechanism in ball type separating bolt to perform the dynamic separation test.

Numerical Analysis and Simplified Mathematical Modeling of Separation Mechanism for the Ball-type Separation Bolt (볼타입 분리볼트 분리 메커니즘의 수치해석 및 간략화 모델링)

  • Hwang, Dae-Hyun;Lee, Juho;Han, Jae-Hung;Lee, Yeungjo;Kim, Dongjin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.3
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    • pp.63-70
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    • 2016
  • The pyrotechnic separation devices are widely used in space systems and guided weapons during the launching and operations, however, they generate intensive pyroshock and fragments that can cause critical damages or the malfunction of electric devices onboard. There have been proposed many types of alternative devices to avoid pyro-induced problems since 1960's. A ball-type separation bolt is the one of alternative Pyrotechnic Mechanical Devices (PMD). In this study, the detail separation behavior of the ball-type separation bolt is analyzed using ANSYS AUTODYN. A simplified one-dimensional mathematical model, consisting of a combustion model and 5-stages of differential equation of motions, is also established to effectively describe the entire separation process.

Analysis of the Failure Stress in Pyrotechnically Releasable Mechanical Linking Device

  • Lee, Yeung-Jo;Kim, Dong-Jin;Kang, Won-Gyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.813-822
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    • 2008
  • The present work has been developed the interpretation processor including analysis of the failure stress in pyrotechnically releasable mechanical linking device, which has the release characteristic without fragmentation and pyro-shock, using SoildWorks, COSMOS Works and ANSYS programs. The aim of the invention is to propose a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. The pyrotechnically releasable mechanical linking device according to the invention is simple, compact and inexpensive in structure. It is simple to implement and permit the use of only a reduced quantity of pyrotechnic composition, such composition possibly being devoid of any primary explosive at all. The present work is only focused on the design of structure and the material characteristics. To analyze the fracture morphology resulted from tensile test in the different ball type bolts, the present work has been performed to estimate the failure stress of material and to make the same result from tensile test. The failure stress of SUS 630 in ductile material is approximately 1050 Mpa. The failure stress of SUS 420 in brittle material is about 1790 Mpa. Among the models used the ductile material, the model 6 is suitable a design of structure compared to that of other models. The use of this interpretation processor developed the present work could be extensively helped to estimate the failure stress of material having a complex geometry such as the ball type bolt

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Reliability Evaluations for Shear Strength of Resistance Welded Ball Stud according to Different Cooling Methods

  • Park, In-Duck;Nam, Ki-Woo
    • Journal of Power System Engineering
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    • v.22 no.6
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    • pp.44-50
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    • 2018
  • As a type of bolt with a spherical head, the ball stud is widely used as a part of a ball joint in steering or suspension systems in automobiles. Balls and studs are subjected to heat treatment suitable for each material; in particular, the shear strength of the ball stud must meet the specifications of the production company. This study evaluated the shear strength of joints according to the cooling method of ball studs subject to resistance welding. The shear stress of water cooling was higher than that of air cooling (as-received material). Note, however, th at oil cooling showed lower stress than that of as-received. When judged by standard deviation, mean, and coefficient of variation according to the arithmetic statistics and shape parameter as well as scale parameter, oil cooling is suitable.

Behavior Characteristic of Shaping Formation according to Joint Type of Structures (구조의 절점 형식에 따른 형상 형성의 거동 특성)

  • Kim, Jin-Woo;Eom, Jang-Sub;Lee, Yong-Hee
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.18-24
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    • 2012
  • This paper concerned with the behaviour of shaping formation and the erection for SCST structure by cable-tensioning for three kinds of structure models. The joint types of experimental models are ball type joints, bolt type joints with gusset plates, and bolt type joints. The feasibility of the proposed shaping method and the reliability of the established geometric model were confirmed with a nonlinear finite element analysis and an experimental investigation for full size scaled pyramid test model and three kinds of SCST structure models. The characteristic of the behaviour of each joint type is shown in the shaping test for practical design purposes. As a results, the behaviour characteristics of joints is very significant in shaping analysis of space structures. So the joint type should be considered in the design and analysis of the shape formation for space structures. Also, in the special field condition, it could be a fast and economical method for constructing the space structure.

A Study on Forming Characteristics in Plate Type Cross Rolling Process (평판형 전조압연의 성형특성 연구)

  • Yoon D. J.;Lee G. A.;Lee N. K.;Choi S.;Lee H. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.329-332
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    • 2005
  • Cross rolling process is one of incremental forming processes to form an axi-symmetric shaped metal component. It can be classified into two types according to the shape of dies, which are a drum type (roll type) and a plate type (straight type). It can also be classified into a wedge type and a ramp type processes according to deformation characteristics of a material. The ramp type die is applied to plate type cross rolling process in cold forming process for forming of teeth of gear or bolt, while the wedge type die is generally utilized to drum type and plate type cross rolling processes in hot forming process. A shape of the ramp type die is usually same as final shape of a product at every section of a progressing direction, while the shape of the wedge type die has different shapes in a progressing direction. In this paper, a rolling of neck part in a ball stud component has been carried out using the plate type cross rolling process with a ramp shaped die. Forming characteristics have been performed using finite element analysis in order to obtain a proper preform for the ramp type plate cross rolling process.

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Structural Analysis of Spaceborne Two-axis Gimbal-type Antenna of Compact Advanced Satellite (차세대 중형위성용 2축 짐벌식 안테나의 구조해석)

  • Park, Yeon-Hyeok;You, Chang-Mok;Kang, Eun-Su;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.12 no.2
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    • pp.37-45
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    • 2018
  • A two-axis gimbal-type antenna for a Compact Advanced Satellite (CAS) is used to efficiently transmit high resolution image data to a ground station. In this study, we designed the structure of a two-axis gimbal-type antenna while applying a launch lock device to secure its structural safety under a launch environment. To validate the effectiveness of the structural design, a structural analysis of the antenna was performed. First, a modal analysis was performed to investigate the dynamic responses of the antenna with and without the mechanical constraints of the launch lock device. In addition, a quasi-static analysis was performed to confirm the structural safety of the antenna structure and bolt I/Fs between the antenna base and the satellite. The suitable range of constraint force on the launch lock device was also determined to ensure the structural safety and mechanical gapping of the ball & socket interfaces, which places multi-constraints on the azimuth and elevation stage of the antenna.