• Title/Summary/Keyword: Ball Bearing System

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A Study on Ferro Fluid Dynamic Bearing Spindel Characteristics by High Frequency Vibration Ssystem

  • Miwa, M.;Harita, H.;Nishigami, T.;Kaneko, R.;Unozawa, H.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.283-284
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    • 2002
  • Ball bearings (BB) are generally used in spindle of‘ disk drives at present, but they have been known that BB generate high frequency vibration. Fluid dynamic bearings (FDB) having high-rotational accuracy and small vibration characteristics have been developed as next generation spindles. Especially. a ferro fluid bearing (FFB) spindle has the advantage to prevent leakage and dispersion of lubricating oil using a ferro seal. In this study, we measured damping characteristics and frequency characteristics of these bearing spindles using a high-frequency vibration base. High frequency excitation was added to these bearing spindles mounted on the vibration base, and we proved that FFB and FDB spindles have effective damping.

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Digital Controller Design of a Magnetic Bearing System for High Speed Milling Spindle (고속 밀링 주축용 자기베어링 시스템의 디지털 제어기 설계)

  • 노승국;경진호;박종권
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.398-403
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    • 2004
  • The demand of high speed machining is increasing because the high speed cutting providers high efficiency of process, short process time, improved metal removal capacity and better surface finish. Active magnetic bearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting. The automatic control concept of magnetic bearing system provides ability of intelligent control of spindle system to increase accuracy and flexibility by means of adaptive vibration control. This paper describes a design and development of a milling spindle system which includes built-in motor with power 5.5㎾ and maximum speed 70,000rpm, HSK-32C tool holer and active magnetic bearing system. Magnetic actuators are designed for satisfying static load condition. The Performances of manufactured spindle system was examined for its static and dynamic stiffness, load capacity, and rotational accuracy. This spindle was run up to 70,000 rpm stably, which is 3.5 million DmN.

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Performance Analysis of Reaction Wheel according to Bearing Preload and Oil Quantity (베어링 예압 및 오일양에 따른 반작용 휠 성능 분석)

  • Kim, Jichul;Yoon, Jinhyuk;Lee, Junyong;Oh, Hwasuk
    • Journal of Aerospace System Engineering
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    • v.10 no.1
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    • pp.35-42
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    • 2016
  • Bearing friction and disturbance are the important parameters in control spacecraft using reaction wheel. In this paper, those parameters are estimated by preload and oil quantity. In order to determine the bearing preload's impact on performance, measure the disturbance and the bearing friction coefficient with increasing the preload to the allowed amount. And, find the relationship between oil quantity and bearing friction coefficient, measure it with increasing the oil amount in the bearing. With these results as a reference, find the appropriate amount of preload and oil quantity.

Static and Dynamic Characteristics of the Spindle Bearing System with a Gear Located on the Bearing Span (베어링 스팬상에 기어구동축을 갖는 스핀들 베어링 시스템의 정적 및 동적 해석방법에 관한 연구)

  • Choe, Jin-Gyeong;Big, Gyu-Yeol;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1477-1485
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    • 1996
  • Since the spindle bearing systme is the main source of the total cutting point compliance of machine tool structures, in this work, the static and dynamic characteristics of the spndle bearing systme driven by the gear located on the bearing span were investigated using analytical and finite elemtn methods to improve the performance of the spindle bearing system. Based on the theretical results, a specially designed prototype spindle bvearing systme was manufactured. Using the manufactured spindle bearing system, the static and dynamic characteristics were measured. From the comparison of the experimental results with the theoretical results, it was found that the finite elemetn method predicted well the static and dynamic characteristics of the spindle bearing system.

Infrared Thermography Quantitative Diagnosis in Vibration Mode of Rotational Mechanics

  • Seo, Jin-Ju;Choi, Nam-Ryoung;Kim, Won-Tae;Hong, Dong-Pyo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.3
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    • pp.291-295
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    • 2012
  • In the industrial field, real-time monitoring system like a fault early detection is very important. For this, the infrared thermography technique as a new diagnosis method is proposed. This study is focused on the damage detection and temperature characteristic analysis of ball bearing using the non-destructive infrared thermography method. In this paper, thermal image and temperature data were measured by a Cedip Silver 450 M infrared camera. Based on the results, the temperature characteristics under the conditions of normal, loss lubrication, damage, dynamic loading, and damage under loading were analyzed. It was confirmed that the infrared technique is very useful for the detection of the bearing damage.

Development of Flywheel Energy Storage System Using Superconducting Magnetic Bearing (초전도 플라이휠 에너지 저장시스템의 개발)

  • 정환명;연제욱;최재호;고창섭
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.427-430
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    • 1999
  • This paper presents a S-FES(Superconducting magnetic bearing Flywheel Energy Storage System) for the purpose of replacing battery used to store the energy. Especially, the design elements of FES, such as the bearing, wheel material, and power converter, etc., is described. The design and manufacturing techniques of the controllable power converter are proposed to generate the sinusoidal output current in the high speed operation and to get the constant DC voltage in the regeneration mode. The cylindrical permanent magnet synchronous motor with halbach array of Nd-Fe-B permanent magnet which is the high coercivity material is used as the driver of FES. The proposed S-FES system shows the stable rotation characteristics at high speed range about 10,000 rpm. To verify the validity of proposed system, the comparative study with the conventional ball bearing system is proceeded and it is well confirmed with the result of the lower friction loss of S-FES system.

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Optimal Datum Unit Definition for Diagnostics of Journal Bearing System (저널베어링 상태 진단을 위한 최적의 데이터 분석 기준 설정)

  • Youn, Byeng D.;Jung, Joonha;Jeon, Byungchul;Kim, Yeon-Whan;Bae, Yong-Chae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.84-89
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    • 2014
  • Data-driven method for fault diagnostics system often use machine learning technique. To use such technique proper signal processing should be implemented such as time synchronous averaging (TSA) for ball bearing systems. However, for journal bearing diagnostics systems not much has been researched, and yet a proper signal processing method has not been studied. Therefore, in this research an optimal datum unit for a reliable journal bearing diagnostics system along with angular resampling process is being suggested. Before extracting time and frequency domain features, angular resampling is applied to each cycle of vibration data. As to preserve the characteristics of vibration signal, averaging method is replaced by finding the optimal datum unit which strengthens statistical characteristics of vibration signal. Then 20 features were extracted for various cases, and those features are being evaluated by two criteria, separability and classification accuracy.

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Experimental Characterization of Hydrodynamic Bearing Spindle Motor for High Performance Hard Disk Drive (고성능 하드 디스크 드라이브 개발을 위한 유체베어링 스핀들 모터의 특성분석(현장개발사례: SAMSUNG HDD ′SPINPOINT POLARIS SERIES′))

  • Son, Young;Hwang, Tae-Yeon;Han, Tun-Sik;Kang, Seong-Woo;Morris, Frank
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.930-935
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    • 2001
  • The experimental characterization of hydrodynamic bearing spindle motor is performed for the practical implementation of high-performance hard disk drive system. Firstly, the design concept of hydrodynamic bearing for the disk drive system is addressed including the herringbone grooved journal bearing, the spiral grooved thrust bearing, capillary seal design, and the viscous pumping of fluid. Secondly, the experimental evaluation is performed for the disk drive system in which the hydrodynamic bearing spindle motor is implemented and its dynamic performances are compared with conventional ball-bearing spindle motor. The key parameters include NRRO(Non Repeatable Run-Out), disk dynamics, acoustics, and resultant PES (Position Error Signal). Finally, the external gyro-exciting test results including 200k CSS(Continuous Start-Stop) on three angular attitudes(0,90, 180 degree) are presented in order to verify the practical reliability of disk drive system subject to the gyro-motion of hydrodynamic bearing spindle motor.

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A Study on the Thermal Behavior of Bearing Surroundings using State-Space in Machine Tool Spindle System (공작기계 스핀들시스템에서 상태공간을 이용한 베어링 주변의 열거동에 대한 연구)

  • 신동수;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1045-1049
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    • 1995
  • This paper proposes the state-space model of the thermal behavior of the spindle system to establish dynamic mathematical model of thermal characteristics in machine tool spindle system. the model is derived form physical law of heat transfer and thermoelasticity and represents the thermal behavior induced by uneven thermal expansions whitin a bearing. The model, which is sucessfully validated for two typical configurations of high speed spindle assembles, provides a tool for understanding the basis mechanics of induced thermal expansion as a function of initial preload, spindle speed and housing cooling conditions.

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Web-based Real Time Failure Diagnosis System Development for Induction Motor Bearing (유도전동기 베어링의 원거리 실시간 결함진단시스템 개발)

  • Kwon, Oh-Heon;Lee, Seung-Hyun
    • Journal of the Korean Society of Safety
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    • v.20 no.3 s.71
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    • pp.1-8
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    • 2005
  • The industrial induction motor is widely used in the rotating electrical machine for the transmission of power. It is very reliable equipment, but it could lead to the loss of production and lift when failure occurs. Therefore, the failure data is acquired and analyzed by attaching an exclusive instrument to existing induction motor. However, these instruments could lead to side effects, increasing the production costs, because they are very expensive. The purpose of this study is the development of an induction motor bearing failure diagnosis system constructed using LabVIEW which can be supplied the kernelled function, process monitoring and current signature analysis. In addition, the availability and reasonability of the constructed system was examined for an induction motor with failure defects in outer raceway and ball bearing. From the results, it shows that failure diagnosis system constructed is useful for real-time monitoring with detection of bearing defects over the web.