• Title/Summary/Keyword: Backward Flow Forming

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Proposal of Novel Friction Testing Method in Bulk Metal Forming (체적성형공정에서의 새로운 마찰시험법 제안)

  • Kang, S.H.;Yun, Y.W.;Lee, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.445-449
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    • 2009
  • With the recent increase in the demand for the net-shape forming, numerical simulations are being commonly adopted to increase the efficiency and effectiveness of design of bulk metal forming processes. Proper consideration of tribological problems at the contact interface between the tool and workpiece is crucial in such simulations. In other words, lubrication and friction play important roles in metal forming by influencing the metal flow, forming load and die wear. In order to quantitatively estimate such friction condition or lubricant characteristic, the constant shear friction model is widely used for bulk deformation analyses. For this, new friction testing method based on the forward or backward extrusion process is proposed to predict the shear friction factor in this work. In this method, the tube-shaped punch pressurizes the workpiece so that the heights at the center and outer of punch (or mandrel) become different according to the friction condition. That is, the height at the center of punch is higher than that at the outer of the punch when the friction condition at the contact interface is severe. From this founding, the proposed friction testing method can be applied to effectively evaluate the friction condition in bulk metal forming processes.

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Forming Characteristics of Radial Extrusions (레이디얼 압출의 성형특성)

  • Lee Soo-Hyung;Hwang Beong-Bok
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.05a
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    • pp.75-78
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    • 1999
  • This paper is concerned with the family of parts that generally feature a central hub with radial protrusions. Typical parts that fall into this category include cross Pieces for universal joints, tube fittings, and differential gears. As opposed to conventional forward and backward extrusion, in which the material flows in a direction parallel to that of the punch or die motion, the material flows perpendicular to the punch motion in radial extrusion. In this study, the forming characteristics of radial extrusion will be considered by comparing the forces, shapes etc. The design factors during radial extrusion are investigated by the rigid-plastic FEM simulation.

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A Study on the Ground Reinforcement and Impermeable Effect by McG (McG(맥) 주입공법에 의한 지반보강 및 차수효과에 관한 연구)

  • Chun, Byung-Sik;Jung, Jong-Ju;Chung, Chang-Hee;Do, Kyung-Yang;Do, Jong-Nam
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.352-361
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    • 2006
  • The grouting method is widely used in construction to reduce permeability and reinforce the ground. If the cement and grout material are not mixed well in the injection tip equipment, an opposite flow and Interception state of the chemical grouting can occur. McG method installs a special grouting device to allow better mixing of the grouting material and prevent backward flow. The block of nozzle also diversify powder rate of cement. YSS that lowers $Na_2O$ and thereby increases durability is developed by gel-forming reaction material. In this study, the seepage state and unconfined compressive strength of the injection material using the special injection tip equipment is tested. The results of laboratory and field tests clearly demonstrate that the strength increases and permeability decreases using the McG method.

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A Study on the Ground Reinforcement and Impermeable Effect by McG (McG(맥) 주입공법에 의한 지반보강 및 차수효과에 관한 연구)

  • Jung, Jong-Ju;Do, Kyung-Yang;Shin, Tai-Wook;Park, Won-Chun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.10a
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    • pp.581-590
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    • 2005
  • The grouting method is widely used as the impermeable effect and ground reinforcement in construction. But, it has a problem that cement and grout material are not mixed well in the injection tip equipment and an opposite flow and interception state of the chemical grouting is happened. so, continuous work is difficult. McG method installed a special grouting and device, made possible go well mixing of grouting material and prevent flowing backward and block of nozzle also diversify powder rate of cement that is grouting material to select sutible material in layer conditions. YSS that lowered $Na_2O$ influencing durability and circumstance is developed by gel-forming reaction material. so eco-circumstance and durability is increased by minimizing dissolution of underground water. In this study, it is assumed that seepage state of the injection material using a special injection tip equipment and a unconfined compressive strenth by mixing a various injection material of various. And it is confirmed that strenth increase effect and permeable decrease of the improved body through the test execution and field execution.

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A Case Studty on the Ground Reinforcement and Waterproofing Effect of Weathering and Fault Zone by Special Injection Tip Equipment Using Microcement Type (특수주입선단장치에 의한 마이크로시멘트계 약액주입의 풍화대, 단층파쇄대의 지반보강 및 차수효과 사례연구)

  • Do, Jongnam;Jung, Jongju;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.10 no.2
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    • pp.21-28
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    • 2009
  • A grouting method has been widely used in construction of large-scale structure to reduce permeability and reinforce the ground. If cement and grout material were not mixed well in the injection tip equipment, an opposite flow and interception state of the chemical grouting can occur. McG (Multi-mixing counterflow prevented Grouting, McG) method installed a special grouting device to allow better mixing of the grouting material(above fineness $6,000cm^2/g$) and prevent backward flow. The block of nozzle also diversify powder rate of cement. YSS (Youngil Special Silicate, YSS) that lowers $Na_2O$ and thereby increases durability was developed by gel-forming reaction material. The seepage state and unconfined compressive strength of the injection material using the special injection tip equipment was tested in this study. The results of this study showed that the uniaxial compressive strength, permeability, N-value, TCR and RQD were improved by this method. Engineering characteristics obtained by the special injection tip method will be compared with those by the other method through various field tests from now on.

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