• Title/Summary/Keyword: Axisymmetric Mandrel

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The Trend of New Technology in Metal Spinning (Metal 스피닝의 신기술 동향)

  • Lee, Tae-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.1
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    • pp.79-85
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    • 2012
  • This study investigates mainly on the technical development trend through the published papers, such as asymmetric metal spinning, metal spinning in heat treatment conditions and free mandrel spinning. Although the classical spinning, so called conventional, shear, tube spinning, uses the axisymmetric shaped mandrel(which is same inner shape of the final product), in new technologies the mandrel can be asymmetric one, spinning can be done without mandrel and also spinning is done with heat treatment together.

Experimental Study on the Conventional Spinnability of Steel Sheets (강판재의 보통 스피닝에 대한 성형성 연구)

  • Lee H. S.
    • Transactions of Materials Processing
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    • v.14 no.9 s.81
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    • pp.764-771
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    • 2005
  • This study is related with the development of CNC spinning machine and the axisymmetric conventional spinning such as drum type and conical type steel shells. The CNC spinning machine is constructed with heavy duty frame and the hydraulic servo system is applied in order to give the exactness of motion control. The experiment has been carried out considering feeding velocity, mandrel shape, and the corner radius of mandrel and forming rollers. As a result of experiment, the limiting spinning ratio and thickness strain distribution are obtained and it can be seen that the spinnability is dominant to the feeding velocity and corner radius of forming roller. This research can contribute to the development of axisymmetric mechanical part which is applicable to automotive and aerospace industry.

Applied Technology of FRP Single Pole for Power Distribution Line (배전용 지지물의 FRP 적용 기술)

  • 박기호;조한구;한동희
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.79-81
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    • 2000
  • Outdoor insulation of overhead distribution lines with wood, concrete and steel pole has been safety under various environmental conditions including contamination, moisture condensation, rain and lightning overvoltages. In this paper introduce to FRP technology of the power distribution single pole. FRP pole has been used very much as high strength material for insulators because of its high strength and good insulation properties. In addition, FRP pole was made by filament winding method. In a filament winding process, a band of continuous resin-impregnated rovings or monofilaments is wrapped around a rotating mandrel and cured to produce axisymmetric hollow parts.

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New Technology of Metal Spinning (Metal 스피닝의 신기술 동향)

  • Lee, Tae-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.265-271
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    • 2011
  • This paper investigates mainly on the technical development trend such as asymmetric technology and the metal spinning in heat treatment conditions. Although the classical spinning, so called conventional, shear, tube spinning, uses the axisymmetric shaped mandrel(which is same inner shape of the final product), new technology does not use it. and also spinning can be done with free mandrel.

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An Axisymmetric Finite Element Analysis of Hot Tube Extrusion Using Ceramic Dies (세라믹 금형을 이용한 열간 튜브 압출의 축대칭 유한요소해석)

  • Kang, Yeon-Sick;Yang, Dong-Yol;Chung, Soon-Kil;Lee, June-Gunn
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.72-80
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    • 1998
  • This study is concerned with the thermo-biscoplastic finite element analysis of hot tube extrusion through square dies with a mandrel. The problem is treated as a non-steady state and the ALE description is used due to abruptly turning flow at the die aperture. Since the contact heat transfer coefficient and the friction factor are required in the analysis experiments are also carried out to determine the values, In order to apply ceramics to an extrusion die the study is focussed on under-standing the characteristics of the process. The simulated results provide the useful informations such as metal flow temperature distribution stress state etc. The elastic analysis of the dies is carried out to obtain the stress state of the ceramic dies.

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The Finite Element Analysis for Prediction of Residual Stresses Induced by Cold Expansion (홀확장 잔류응력 예측을 위한 유한요소해석)

  • Kim, Cheol;Yang, Won-Ho;Ko, Myung-Hoon;Heo, Sung-Pil;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.470-474
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    • 2000
  • Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. The residual stress profile depends on the parameters of cold expansion, which are, expanding rate, inserting direction of mandrel, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, Two-dimensional axisymmetric finite element simulations have been conducted for the cold expansion in an aluminium plate in order to predict the magnitude and distribution of the residual stress and plastic deformation. Maximum compressive residual stress could be increase about 7 percent using the 2-step cold expansion method.

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An Axisymmetric Finite Element Analysis of Hot Tube Extrusion for the design of Ceramic Dies (세라믹 금형설계를 위한 열간 튜브 압출의 축대칭 유한요소해석)

  • 강연식;양동열;정순길;이준근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.882-886
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    • 1996
  • The use of ceramics for extrusion dies is limited since the modification of die design is difficult. In order to successfully apply the ceramic dies to extrusion dies, a better understanding of the process should be preceded. This study focuses on understanding the characteristics of the process. In the present study, a hot extrusion of tube with a mandrel is analyzed by ALE finite element method. In order to obtain the stress state of ceraminc dies, the elastic analysis of dies is also carried out.

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