• 제목/요약/키워드: Axial groove

검색결과 65건 처리시간 0.021초

엔진 내구시험 시 링 외주면 및 그루브 마모에 관한 연구 (A Study on Ring Face and Groove Wear during Engine Durability Test)

  • 전상명
    • Tribology and Lubricants
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    • 제22권4호
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    • pp.211-217
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    • 2006
  • Ring and groove wear may not be a problem in most current automotive engines. However, a small change in ring face and groove geometry can significantly affect the lubrication characteristics and ring axial motion. This in turn can cause to change inter-ring pressure, blow-by and oil consumption in an engine. Therefore, by predicting the wear of piston ring face, ring groove and cylinder bore altogether, the changed ring end gap and the changed volume of gas reservoir can be calculated. Then the excessive oil consumption can be predicted. Being based on the calculation of gas flow amount by the theory of piston ring dynamics and gas flow, and the calculation of oil film thickness and friction force by the analysis of piston ring lubrication, the calculation theory of oil amount through top ring gap into combustion chamber will be set. This is estimated as engine oil consumption. Furthermore, the wear theories of ring, groove and cylinder bore are included. Then the each amount of wear is to be obtained. The changed oil consumption caused by the new end gap and the new volume of oil reservoir around second land, can be calculated at some engine running interval. Meanwhile, the wear amount and oil consumption occurred during engine durability cycle are compared with the calculated values. Next, the calculated amount of oil consumption and wear are compared with the guideline of each part's wear and oil consumption. So, the timing of part repair and engine life cycle can be predicted in advance without performing engine durability test. The wear data of rings and grooves are obtained from three engines before and after engine durability test. The calculated wear data of each part are turn out to be at the lower bound of aver-aged test values or a little below.

원주방향 관통균열이 용접부 중앙에 존재하는 V-그루브 맞대기 용접배관의 한계하중 해석 (Mismatch Limit Load Analyses for V-groove Welded Pipe with Through-wall Circumferential Defect in Centre of Weld)

  • 김상현;한재준;정진택;김윤재
    • 대한기계학회논문집A
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    • 제37권11호
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    • pp.1379-1386
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    • 2013
  • 본 논문에서는 용접부 중앙에 원주방향 관통균열이 있는 V-그루브 맞대기 용접 배관의 한계하중 해석을 수행하였다. V-그루브 맞대기 용접 배관이 그루브 각 $45^{\circ}$, $90^{\circ}$를 갖는 형상에 대한 한계하중 식을 제시하기 위해 용접 형상의 변화에 따른 용접부 너비를 정의하였고 강도불일치 비, 용접부 너비, 균열 길이 및 배관 반경 비에 대한 체계적인 변수 해석을 수행 하였다. 모재와 용접재는 탄성 완전소성재료로 가정하였으며 상불일치와 하불일치 조건에서의 인장 하중과 굽힘 하중에 대한 강도불일치 한계하중이 강도불일치 비($M_F$)와 형상변수(${\psi}$)를 통해 정량화 됨을 유한요소 해석을 통해 확인하였다.

LPLi 연료펌프 적용을 위한 저어널 베어링의 설계 적합성 해석 (A Design Fitness Analysis of Journal Bearings for LPLi Fuel Pump Application)

  • 이안성;김창업
    • Tribology and Lubricants
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    • 제25권5호
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    • pp.324-329
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    • 2009
  • In this study a complex design fitness analysis of journal bearings is carried out for the LPLi rotary-vane fuel pump application, as an external and horizontal installation, in LPG vehicles. Bearings considered in the analyses are plain and 3-axial groove journal bearings. Upon reflecting the fact that the primary failure mode of bearings in the application is a premature friction and wear failure of bearing metal due to a very low viscosity of liquid fuel LPG as a bearing lubricant, the performance factors of bearings used in an evaluation process of design fitness are a load carrying capacity and vibration suppression ability relative to a rated speed. At this time the design variables of bearings are a radial clearance and length. Results show that, in terms of both of the load carrying capacity and vibration suppression ability, the plain journal bearings are superior to the 3-axial groove journal bearings and among the plain bearings the smaller the bearing clearance (5>10>$15\;{\mu}m$) is and the longer the bearing length (6<8<10<12<14 mm) is, the better the bearing performance is.

Effects of the Charging Mass of Working Fluid on the Thermal Performance of Heat Pipe with Axially Grooved Wick

  • Suh, Jeong-Se;Kang, Chang-Ho;Hong, Jung-Kyu
    • International Journal of Air-Conditioning and Refrigeration
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    • 제12권2호
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    • pp.79-86
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    • 2004
  • An analytical and experimental study has been conducted to determine the optimal charging mass of working fluid for the maximum heat transport capacity of heat pipe with axially grooved wick. When the heat pipe is operated in a steady state, the liquid-vapor meniscus recession of working fluid to the bottom of groove is occurred in the evaporator region. In this work, the optimal charging mass of working fluid was obtained by considering the meniscus recession from the axial variation of capillary pressure, the radius of curvature and wetting angle of meniscus of liquid-vapor interface. Experimental results were also obtained by varying the charging mass of working fluid within a heat pipe, and presented for the trend of maximum heat transport capacity corresponding to the operating temperature and the elevation of heat pipe. Finally, the analytical results of the optimal charging mass of working fluid were compared with those from the experiment, both of which were in good agreement with each other.

축방향 변위가 작용하는 가스 파이프라인 용접부에 존재하는 원주방향 외부표면균열의 변형률 기반 J-적분 및 CTOD 계산 (Estimations of Strain-Based J-integral and CTOD for Circumferential Outer Surface Crack in the Weld of Gas Pipeline Under Axial Displacement)

  • 김경민;박지수;문지희;장윤영;박승현;허남수
    • 한국압력기기공학회 논문집
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    • 제16권1호
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    • pp.100-109
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    • 2020
  • Pipelines subjected to ground movement would be easily exposed to large-scale deformation. Since such deformations may cause the pipeline failure, it is important to ensure the safety of pipelines in various operation conditions. However, crack in weld metal have been considered as one of the main causes that can deteriorate the structural integrity of the pipeline. For this reason, the structural integrity of the pipe containing the crack in the weld should be obtained. In order to assess cracked pipe, J-integral and crack-tip opening displacement(CTOD) have been applied widely as the elastic-plastic fracture mechanics parameters representing crack driving force. In this study, engineering solutions to calculate the J-integral and CTOD of pipes with a circumferential outer surface crack in the weld are proposed. For this purpose, 3-dimensional elastic-plastic finite element(FE) analyses have been performed considering the effect of overmatch and width of weld. The shape of the weld was simplified to I-groove, and axial displacement was employed as for loading condition. Based on FE results, the effects of crack size, material properties and width of weldment on J-integral and CTOD were investigated. Additionally, the J-integral and CTOD for I-groove were compared with those for V-groove to examine the effects of the weld shape, and a proportionality coefficient of J-integral and CTOD was calculated from the results of this paper.

마모 실 홈 형상이 펌프 성능에 미치는 영향에 관한 실험적 연구 (An experimental study on influence of wearing seal groove shape to performance of the pump)

  • 김준호
    • Journal of Advanced Marine Engineering and Technology
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    • 제38권3호
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    • pp.285-291
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    • 2014
  • 본 논문은 펌프에서 비접촉식 실로 사용되는 홈 실 적용에 의한 누설 손실을 줄임으로서 고성능 원심펌프의 효율 향상에 관한 것이다. 경사 및 평형 홈 로터와 스테이터의 조합을 포함한 홈 실 형상의 다양한 조합을 실험적으로 연구하였다. 그리고 관련해서 수력성능 및 축추력의 크기를 10가지 케이스에 대하여 측정하고 계산하였다. 그 결과로부터 로터와 스테이터 양쪽 모두에 나선 홈 실(나선 각 : $0.98^{\circ}$)을 가지는 타입이 가장 효과적임을 알 수 있었다. 이 경우 설계 유량($340m^3/h$)에서 기존 설계보다 양정과 효율은 각각 2.1%와 2.3% 향상 되었고 축추력은 10% 감소 되었다.

Seismic behavior and design method of socket self-centering bridge pier with hybrid energy dissipation system

  • Guo, Mengqiang;Men, Jinjie;Fan, Dongxin;Shen, Yanli
    • Earthquakes and Structures
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    • 제23권3호
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    • pp.271-282
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    • 2022
  • Seismic resisting self-centering bridge piers with high energy dissipation and negligible residual displacement after an earthquake event are focus topics of current structural engineering. The energy dissipation components of typical bridge piers are often relatively single; and exhibit a certain level of damage under earthquakes, leading to large residual displacements and low cumulative energy dissipation. In this paper, a novel socket self-centering bridge pier with a hybrid energy dissipation system is proposed. The seismic resilience of bridge piers can be improved through the rational design of annular grooves and rubber cushions. The seismic response was evaluated through the finite element method. The effects of rubber cushion thickness, annular groove depth, axial compression ratio, and lateral strength contribution ratio of rubber cushion on the seismic behavior of bridge piers are systematically studied. The results show that the annular groove depth has the greatest influence on the seismic performance of the bridge pier. Especially, the lateral strength contribution ratio of the rubber cushion mainly depends on the depth of the annular groove. The axial compression ratio has a significant effect on the ultimate bearing capacity. Finally, the seismic design method is proposed according to the influence of the above research parameters on the seismic performance of bridge piers, and the method is validated by an example. It is suggested that the range of lateral strength contribution ratio of rubber cushion is 0.028 ~ 0.053.

유압펌프에서 발생되는 고주파 유량맥동의 고응답 계측

  • 이상기;김도태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.267-272
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    • 1995
  • The paper describes an approach for measuring flow ripple generated by oil hydraulic axial piston pumps. Flow ripple has periodic waveforms due to the cyclic nature of a pump's operation, and interacts with the connected hydraulic systems such as pipes and components to produce a pressure ripple, also known as fluid-borne noise. It is indispensable to measure a flow ripple because increasing of vibration and noise caused by a flow ripple has become a point to be considered and has need of solving these problems. The measurement of flow ripple with high frequencies from oil hydraulic axial piston pumps is msde by using the remote instantaneous flow rate measurement method. As a result, the reverse flow through the relief groove in valve plate has an important effect upon a flow ripple generated by a pumps.

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분기관을 이용한 피스톤 펌프의 압력 맥동에 관한 연구 (A Study on Pressure Ripple of Axial Piston Pump using Branch Hose)

  • 이홍선;임태형;천세영;권순광;이창돈;양순용
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.117-124
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    • 2007
  • The pressure ripple in most hydraulic systems is the root cause of their noise and vibration. This paper reduced the pressure ripple using side branch hose for an axial piston pump applied to small excavator. First, in calculating open area, a new method using groove area of valve plate is proposed. Simulation model in AMESim environment is developed to verify proposed method, find effective length and diameter of branch hose. Finally, the comparisons with experiment results show that the proposed method is more effective than previous method in reducing the pressure ripple.

Feasibility Study on the Utilization of EMAT Technology for In-line Inspection of Gas Pipeline

  • Cho, Sung-Ho;Yoo, Hui-Ryong;Rho, Yong-Woo;Kim, Hak-Joon;Kim, Dae-Kwang;Song, Sung-Jin;Park, Gwan-Soo
    • Journal of Magnetics
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    • 제16권1호
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    • pp.36-41
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    • 2011
  • If gas is leaking out of gas pipelines, it could cause a huge explosion. Accordingly, it is important to ensure the integrity of gas pipelines. Traditionally, over the years, gas-operating companies have used the ILI system, which is based on axial magnetic flux leakage (MFL), to inspect the gas pipelines. Relatively, there is a low probability of detection (POD) for the axial defects with the axial MFL-based ILI. To prevent the buried pipeline from corrosion, it requires a protective coating. In addition to the potential damage to the coating by environmental factors and external forces, there could be defects on the damaged coating area. Thus, it is essential that nondestructive evaluation methods for detecting axial defects (axial cracks, axial groove) and damaged coating be developed. In this study, an electromagnetic acoustic transducer (EMAT) sensor was designed and fabricated for detecting axial defects and coating disbondment. In order to validate the performances of the developed EMAT sensor, experiments were performed with specimens from axial cracks, axial grooves, and coating disbondment. The experimental results showed that the developed EMAT sensor could detect not only the axial cracks (minimum 5% depth of wall thickness) and axial grooves (minimum 10% depth of wall thickness), but also the coating disbondment.