DOI QR코드

DOI QR Code

Estimations of Strain-Based J-integral and CTOD for Circumferential Outer Surface Crack in the Weld of Gas Pipeline Under Axial Displacement

축방향 변위가 작용하는 가스 파이프라인 용접부에 존재하는 원주방향 외부표면균열의 변형률 기반 J-적분 및 CTOD 계산

  • 김경민 (서울과학기술대학교 기계시스템디자인공학과) ;
  • 박지수 (서울과학기술대학교 기계시스템디자인공학과) ;
  • 문지희 (서울과학기술대학교 기계시스템디자인공학과) ;
  • 장윤영 (서울과학기술대학교 기계시스템디자인공학과) ;
  • 박승현 (성균관대학교 기계공학부) ;
  • 허남수 (서울과학기술대학교 기계시스템디자인공학과)
  • Received : 2020.05.27
  • Accepted : 2020.06.22
  • Published : 2020.06.30

Abstract

Pipelines subjected to ground movement would be easily exposed to large-scale deformation. Since such deformations may cause the pipeline failure, it is important to ensure the safety of pipelines in various operation conditions. However, crack in weld metal have been considered as one of the main causes that can deteriorate the structural integrity of the pipeline. For this reason, the structural integrity of the pipe containing the crack in the weld should be obtained. In order to assess cracked pipe, J-integral and crack-tip opening displacement(CTOD) have been applied widely as the elastic-plastic fracture mechanics parameters representing crack driving force. In this study, engineering solutions to calculate the J-integral and CTOD of pipes with a circumferential outer surface crack in the weld are proposed. For this purpose, 3-dimensional elastic-plastic finite element(FE) analyses have been performed considering the effect of overmatch and width of weld. The shape of the weld was simplified to I-groove, and axial displacement was employed as for loading condition. Based on FE results, the effects of crack size, material properties and width of weldment on J-integral and CTOD were investigated. Additionally, the J-integral and CTOD for I-groove were compared with those for V-groove to examine the effects of the weld shape, and a proportionality coefficient of J-integral and CTOD was calculated from the results of this paper.

Keywords

References

  1. Wang, Y. Y., Liu, M., Long, X., Stephens, M., Petersen, R. and Gordon, R., 2011, "Validation and Documentation of Tensile Strain Limit Design Models for Pipelines," Pipeline Research Council International, Inc., Houston, TX, DTPH56-06-T000014
  2. Zhang, Y. M., Xiao, Z. M., Zhang, W. G. and Huang, Z. H., 2014, "Strain-Based CTOD Estimation Formulations for Fracture Assessment of Offshore Pipelines Subjected to Large Plastic Deformation," Ocean Eng., Vol. 91, pp. 64-72. https://doi.org/10.1016/j.oceaneng.2014.08.020
  3. Dake, Y., Sridhar, I., Zhongmin, X. and Kumar, S. B., 2012, "Fracture Capacity of Girth Welded Pipelines with 3D Surface Cracks Subjected to Biaxial Loading Conditions," Int. J. Press. Ves. Pip., Vol. 92, pp. 115-126. https://doi.org/10.1016/j.ijpvp.2011.10.019
  4. Wang, Y. Y., Liu, M., Song, Y., Stephens, M., Petersen, R. and Gordon, R., 2011, "Second Generation Models for Strain-Based Design," Pipeline Research Council International, Inc., Houston, TX, DTPH56-06-T000014
  5. Jang, Y. Y., Kang, J. Y., Huh, N. S., Kim, I. J., Kim, C. M. and Kim, Y. P., 2019, "Predictions of Tensile Strain Capacity for Strain-Based Pipelines with a Circumferential and Internal Surface Flaw," Proc. of ASME 2019 OMAE Conference, Glasgow, June. 9-14, OMAE2019-96480.
  6. Liu, B., Liu, X. J. and Zhang, H., 2009, "Strain-Based Design Criteria of Pipelines," J. Loss Prevent. Proc, Vol. 22(6), pp. 884-888. https://doi.org/10.1016/j.jlp.2009.07.010
  7. Jia, P., Jing, H., Xu, L. and Han, Y., 2016, "A Modified Reference Strain Method for Engineering Critical Assessment of Reeled Pipelines," Int. J. Mech. Sci., Vol. 105, pp. 23-31. https://doi.org/10.1016/j.ijmecsci.2015.11.003
  8. Jayadevan, K. R., Ostby, E. and Thaulow, C., 2004, "Fracture Response of Pipelines Subjected to Large Plastic Deformation Under Tension," Int. J. Press. Ves. Pip., Vol. 81, No. 9, pp. 771-783. https://doi.org/10.1016/j.ijpvp.2004.04.005
  9. Kumar, V., German, M. D. and Shih, C. F., 1983, "Elastic-Plastic and Fully Plastic Analysis of Crack Initiation, Stable Growth, and Instability in Flawed Cylinders," In Elastic-Plastic Fracture: Second Symposium, Volume I-Inelastic Crack Analysis. ASTM International., West Conshohocken, January., 0-I-353.
  10. McMeeking, R. and Parks, D. M., 1979, "On Criteria for J-Dominance of Crack-Tip Fields in Large-Scale Yielding," In Elastic-plastic fracture. ASTM International., West Conshohocken, pp. 175-194.
  11. Kang, J. Y., Jang, Y. Y., Huh, N. S., Kim, K. S. and Cho, W. Y., 2018, "Limit Strains of X70 Pipes with a Semi-Elliptical Crack Based on Initiation and Ductile Tearing Criteria," Proc. of ASME 2018 Pressure Vessels and Piping Conference, Prague, Czech Republic, July. 15-20, PVP2018-84641.
  12. Xiao, J. Y., Wang, G. Z., Tu, S. T. and Xuan, F. Z., 2020, "Engineering Estimation Method of Unified Constraint Parameters for Semi-Elliptical Surface Cracks in Plates," Eng. Fract. Mech., Vol. 229, 106935. https://doi.org/10.1016/j.engfracmech.2020.106935
  13. Sarzosa, D. F., Souza, R. F. and Ruggieri, C., 2015, "J-CTOD Relations in Clamped SE(T) Fracture Specimens Including 3-D Stationary and Growth Analysis," Eng. Fract. Mech., Vol. 147, pp. 331-354 https://doi.org/10.1016/j.engfracmech.2015.05.014