• Title/Summary/Keyword: Average roughness

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Characterization of Sprays used Ultrasonic Vibrant Plate with the Surface roughness (초음파 진동판의 표면조도에 따른 분무특성에 관한 연구)

  • Lee, Jun-Baek;Jeon, In-Kon;Jeon, Heung-Shin
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.732-737
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    • 2000
  • The purpose of this study is to compare the SMD(Sauter mean diameter) with different vibrant plates. Each vibrant plates have different surface roughness. Also liquid film thickness are measured for explanation how to concern atomization. Ultrasonic waves is used for vibration. Immersion liquid method is used for the measure of SMD and also liquid film thickness is measured using of point needle method. Distilled water and gasoline fuel are used to liquids. Supplied liquid flow rates are $18{\sim}296cc/min$. Centerline average roughness of vibrant plates are 0.5, 2.0, 4.7, $9.5\;{\mu}m$ and diameter of vibrant plate is 60mm. In result, good atomization of liquid is obtained in widen flow rates. The mean droplet size is increased in orders of 4.7, 2.0. 9.5, $0.5\;{\mu}m$ surface roughness. Distilled water has a big mean droplet size than gasoline fuel in low flow rate. Above the 78cc/min flow rates, distilled water has a small mean droplet size than gasoline fuel. Liquid films changes are measured with ultrasonic power. Also, cavitation effect on sprays is observed.

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The Surface Roughness of Aluminium Material according to Cutting Conditions in the CNC Lathe Working (CNC 선반가공(旋盤加工)에서 절삭조건(切削條件)에 따른 알루미늄의 표면(表面)거칠기 변화(變化))

  • Kim, Tae-Wook;Son, Ki-Dong
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.3
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    • pp.201-208
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    • 2002
  • The machine tool which operates by hand is replacing by CNC machine tool to improve the quality of the product and the productivity in modem mechanic industry. The precision of machine part is influenced greatly the surface roughness by cutting condition of machine tool. So this study was performed to examine the aluminium surface roughness of section according to change of strength rating, nose radius, cutting speed, using live center. The results of this study are as follows; 1. In the case of 56mm diameter of test piece(length is below triple of diameter), whether establish the live center or not, doesn't influence to the surface roughness, and it is possible to make product without the live center. 2. The average surface roughness of 42mm diameter(length is quadruple of diameter) is similar to the 56mm diameter in the cutting condition of nose radius 0.8mm and cutting speed 140mm/min, but there are increases and differences in other cutting conditions. 3. In the case of test piece length more 70m/min(140m/mm) and nose radius improved greatly using the live center. 4. In the case of test piece length is quintuple of diameter, the nose radius must choose big tool and increase the cutting speed in preference live center establishment availability to improve that is surface roughness. Conclusively, if aluminum test piece length is fewer than triple of diameter, can process without establishing live center. If aluminum test piece length is more than quintuple of diameter, cutting conditions to improve surface roughness are (1) cutting speed (2) nose radius (3) whether the live center uses or not.

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Analysis of Turbulent Velocity Fluctuations of Rectangular Shape of the Surface Roughness Change (직사각형 형상의 표면조도 변화에 의한 난류변동분 해석)

  • Oh, Dae-Kyun;Oh, Woo-Jun;Kim, Do-Jung;Lee, Gyoung-Woo
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.17 no.2
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    • pp.167-172
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    • 2011
  • In physical engineering, the turbulent flow on the surface roughness is very important. With the welding, design and paint, the hull surface roughness at each stage in the various aspects are important factors to be considered. In this study, the hull surface roughness geometry that was generalized to the PIV was applied to the tank test. The roughness of the surface changed the distance of the interval. Experimental velocity is Re = $1.1{\times}10^4$, Re = $2.0{\times}10^4$ and Re = $2.9{\times}10^4$. The turbulent intensity at the time-average were examined The roughness coefficient occurred with increasing turbulence intensities was stronger. The turbulence intensity away from the roughness in the shape was zero. The variation of turbulence intensity at the experimental flow conditions change was not affected.

Condensation Heat Transfer Characteristics of R-134a with Wall Thickness and Surface Roughness on Stainless Steel Horizontal Plain Tubes (스테인리스 평활관의 관 두께 및 표면거칠기에 따른 R-134a 의 관외측 응축 열전달 특성 연구)

  • Heo, Jae-Hyeok;Yun, Rin;Lee, Yong-Taek;Kim, Yong-Chan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.12 s.255
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    • pp.1203-1210
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    • 2006
  • The filmwise condensation heat transfer coefficients of R-134a on the horizontal copper and stainless steel tubes were measured and analyzed. The outside diameter of the tubes was 15.88 mm, and the tube thickness ranged from 0.89 to 1.65 mm. The polished stainless steel tube had an RMS surface roughness($R_q$) of 0.37 $\mu$m, and commercial stainless steel tubes had an surface roughness($R_q$) of 1.855 $\mu$m. The tests were conducted at the saturation temperatures of 20 and $30^{\circ}C$, and the liquid wall subcoolings from 0.4 to $2.1^{\circ}C$. The measured condensation heat transfer coefficients were significantly lower than the predicted data by the Nusselt analysis. This trend in the stainless steel tube was explained by the effects of thermal resistance of tube material and surface roughness. Based on the experimental data with respect to wall thickness and surface roughness, it was suggested that the existing correlation on external condensation should be modified by considering material and surface roughness factors. The revised correlation was developed by introducing the effects of wall thickness and surface roughness into the Nusselt equation. The average deviation of the revised correlation was 13.0 %.

Microstructure and Mechanical Properties of Nanocrystalline TiN Films Through Increasing Substrate Bias (기판 바이어스 인가에 따른 나노결정질 TiN 코팅 막의 미세구조와 기계적 성질변화)

  • Chun, Sung-Yong
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.479-484
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    • 2010
  • Microstructural and mechanical properties of the TiN films deposited on Si substrates under various substrate bias voltages by a reactive magnetron sputtering have been studied. It was found that the crystallographic texture, microstructural morphology and mechanical property of the TiN films were strongly depended on the substrate bias voltage. TiN films deposited without bias exhibited a mixed (200)-(111) texture with a strong (200) texture, which subsequently changed to a strong (111) texture with increasing bias voltage. It is also observed that the crystallite size decreases with increasing bias voltage, which corresponds to the increasing diffraction peak width of XRD patterns. The average surface roughness was calculated from AFM images of the films; these results indicated that the average surface roughness was increased with an increase in the bias voltage of the coatings.

Reliability Evaluation of STD-11 Cutting Surface on the Machined Condition using the Back-Propagation Neural Network (역전파 신경회로망을 이용한 가공조건에 따른 STD-11 절단면의 신뢰성 평가)

  • Kim Sun-Jin;Sung Back-Sub;Cho Gyu-Jae;Kim Ha-Sik;Ban Jae-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.7-15
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    • 2004
  • The purpose of this study was to present the method to choose the optimum machining condition for the wire EDM. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge.

Determination of ECM parameter Base on surface Roughness for Ni base Heat Resistant Alloy (Ni기 내열합금의 표면조도에 의한 전해가공조건의 설정)

  • 이상준;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.256-262
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    • 1999
  • By development of heat resistant alloy, there are much improvement of gas turbine engines. But heat resistant alloy has difficulty of machining. therefore, ECM (Electrochemical Machining) is used for Machining of 3 dimensional curved surface of Ni-base alloy. The purpose of this paper is to investigate ECM parameters that make tile good surface for Ni-base alloy blade. For this purpose, we have been investigated that center line average surface roughness(R$\sub$a/), average R$\sub$a/, Maximum R$\sub$a/ and Standard deviation of R$\sub$a/ for measuring positions is influenced on ECM parameters such as electrolyte types, dwell time, electrolyte pressure and sort of electrolyte for Inconel 718 and Waspaloy.

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Surface Characteristics of Polymer Coated NiTi Alloy Wire for Orthodontics (폴리머 코팅된 NiTi합금 교정선의 표면특성)

  • Cho, Joo-Young;Kim, Won-Gi;Choi, Hwan-Suk;Lee, Ho-Jong;Choe, Han-Cheol
    • Journal of the Korean institute of surface engineering
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    • v.43 no.3
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    • pp.132-141
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    • 2010
  • NiTi alloy has been used for orthodontic wire due to good mechanical properties, such as elastic strength and frictional resistance, combined with a high resistance to corrosion. Recently, these wire were coated by polymer and ceramic materials for aesthetics. The purpose of this study was to investigate surface characteristics of polymer coated NiTi alloy wire for orthodontics using various instruments. Wires (round type and rectangular type) were used, respectively, for experiment. Polymer coating was carried out for wire. Specimen was investigated with field emission scanning electron microscopy(FE-SEM), energy dispersive x-ray spectroscopy(EDS) and atomic force microscopy(AFM). The phase transformation of non-coated NiTi wire from martensite to austenite occurred at the range of $14{\sim}15^{\circ}C$, in the case of coated wire, it occurred at the range of $16{\sim}18^{\circ}C$. Polymer coating on NiTi wire surface decreased the surface defects such as scratch which was formed at severe machined surface. From the AFM results, the average surface roughness of non-coated and coated NiTi wire was 13.1 nm, and 224.5 nm, respectively. From convetional surface roughness test, the average surface roughness of non-coated and coated NiTi wire was $0.046{\mu}m$, and $0.718{\mu}m$, respectively.

Characteristics of Delamination Factor and Surface Roughness by Drilling Condition for Glass Fiber Reinforced Plastic Composites (유리섬유복합재의 드릴가공조건에 대한 박리지수와 표면조도 특성)

  • Lee, Ok-Kyu;Ahn, Dae-Keon;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.26 no.6
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    • pp.380-385
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    • 2013
  • Characteristics of delamination factor and surface roughness by drilling condition for glass fiber reinforced plastic (GFRP) composites were investigated in this paper. An expression to quantify the delamination factor was induced by using image pixels of the entry and the experimental drilling was accomplished by fabricating several GFRP specimens in condition of minimizing the effect of vibration and heat. A method for measuring 6 points average surface roughness was applied to acquire the more reliable roughness values. The experimental results showed that the delamination factor was decreased as the feed rate was increased and it was also slightly decreased as the cutting speed was increased. Also, it was investigated that the surface roughness at inner surface of drilled holes was increased as the feed rate was increased, whereas the roughness values were not affected by the cutting speed variation.

Surface Roughness Effects of a Valve Stem on the Leakage Characteristics in LPG Automotive (LPG자동차에서 밸브스템 표면거칠기가 누유특성에 미치는 영향에 관한 연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Journal of the Korean Institute of Gas
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    • v.11 no.4
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    • pp.1-6
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    • 2007
  • This paper provides the effects on the leakage characteristics of the surface roughness of a valve stem in LPG automotive. The valve stem seal is to stop an oil leakage through a sealing gap between a valve stem and a valve stem seal. The sealing performance of two components is related to a leak safety and a long life of a valve stem and a valve stem seal. The experimental results show that the optimal surface roughness of a valve stem is to recommend as $0.4{\sim}0.5{\mu}m$ in a centerline average roughness, Ra and a uniformly distributed profile of the roughness. Basically the smooth surface and uniform profiles of the roughness may reduce an oil leakage between a valve stem and a valve stem seal.

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