• Title/Summary/Keyword: Automotive switch

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A New Three Winding Coupled Inductor-Assisted High Frequency Boost Chopper Type DC-DC Power Converter with a High Voltage Conversion Ratio

  • Ahmed Tarek;Nagai Shinichiro;Hiraki Eiji;Nakaoka Mutsuo
    • Journal of Power Electronics
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    • v.5 no.2
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    • pp.99-103
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    • 2005
  • In this paper, a novel circuit topology of a three-winding coupling inductor-assisting a high-frequency PWM boost chopper type DC-DC power converter with a high boost voltage conversion ratio and low switch voltage stress is proposed for the new energy interfaced DC power conditioner in solar photovoltaic and fuel cell generation systems. The operating principle in a steady state is described by using its equivalent circuits under the practical condition of energy processing of a lossless capacitive snubber. The newly-proposed power MOSFET boost chopper type DC-DC power converter with the three-winding coupled inductor type transformer and a single lossless capacitor snubber is built and tested for an output power of 500W. Utilizing the lower voltage and internal resistance power MOSFET switch in the proposed PWM boost chopper type DC-DC power converter can reduce the conduction losses of the active power switch compared to the conventional model. Therefore, the total actual power conversion efficiency under a condition of the nominal rated output power is estimated to be 81.1 %, which is 3.7% higher than the conventional PWM boost chopper DC power conversion circuit topology.

Evaluation of the Aging Life of the Rubber Pad in Power Window Switch

  • Kang, Yong Kyu;Choi, Byung Ik;Woo, Chang Su;Kim, Wan Doo
    • Elastomers and Composites
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    • v.54 no.4
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    • pp.351-358
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    • 2019
  • To evaluate the aging of a rubber pad in power window switch which is the part of a vehicle, the accelerated thermal aging test of rubber pad material is performed. Finite element analysis was performed using the nonlinear material constants of the rubber pad to calculate the operating force, and the Arrhenius relationship was derived from the aging temperature and time. The aging test was performed at 150, 180, 210, or 240 ℃ for 1 to 60 days. When the operating force of the rubber pad is changed by 10% from the initial value, the service life is expected to be 113 years, which is much longer than the life of the vehicle. This indicates that the aging life of the rubber pad is sufficiently safe and the operating force of the rubber pad during the life of the vehicle (20 years) was decreased by approximately 8.4%. By examining the correlation between the shear elastic modulus and operating force calculated from finite element analysis under each aging test condition, the changes in the operating force of the rubber pad and the shear elastic modulus showed good linear relationship. The aging life could be predicted by the change in shear elastic modulus and a process for predicting the aging life of automotive power window switch rubber pad parts is described herein.

New ZVZCT Bidirectional DC-DC Converter Using Coupled Inductors

  • Qian, Wei;Zhang, Xi;Li, Zhe;Jin, Wenqiang;Wiedemann, Jochen
    • Journal of Power Electronics
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    • v.19 no.1
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    • pp.11-23
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    • 2019
  • In this study, a novel zero voltage zero current transition (ZVZCT) bidirectional DC-DC converter is proposed by employing coupled inductors. This converter can turn the main switch on at ZVZCT and it can turn it off with zero voltage switching (ZVS) for both the boost and buck modes. These characteristics are obtained by using a simple auxiliary sub-circuit regardless of the power flow direction. In the boost mode, the auxiliary switch achieves zero current switching (ZCS) turn-on and ZVS turn off. Due to the coupling inductors, this converter can make further efficiency improvements because the resonant energy in the capacitor or inductor can be transferred to the load. The main diode operates with ZVT turn-on and ZCS turn-off in the boost mode. For the buck mode, there is a releasing circuit to conduct the currents generated by the magnetic flux leakage to the output. The auxiliary switch turns on with ZCS and it turns off with ZVT. The main diode also turns on with ZVT and turns off with ZCS. The design method and operation principles of the converter are discussed. A 500 W experimental prototype has been built and verified by experimental results.

Mechatronic V8 Engine Start Capabilities of an Automotive Starter/Generator System at the Super Cold Weather

  • Jang, Bong-Choon
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.942-949
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    • 2002
  • The use of a combined starter/generator integrated into the drive train of an automobile offers several possibilities for improvement of fuel economy The use of such a starter/generator system is made feasible by a switch from a 14 volts electrical system to a 42 volts system, however, the sizing of the components is not a trivial problem. This study combines a dynamic electromechanical model of the starter, battery and power electronics with the nonlinear mechanics of the piston/crankshaft system and a thermofluid model of the compression and expansion processes to investigate the cold start problem. The example involves the start of an eight cylinder engine at -25 degrees Celsius. This paper shows how the mechatronic V8 engine of an automotive starter/generator system for the startability works well.

MEASUREMENT OF $CO_2$ CONCENTRATION AND A/F RATIO USING FAST NDIR ANALYZER ON TRANSIENT CONDITION OF SI ENGINE

  • Lee, S.W.;Kim, W.S.;Lee, J.H.;Park, J.I.;Yoo, J.S.
    • International Journal of Automotive Technology
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    • v.7 no.4
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    • pp.385-390
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    • 2006
  • A fast response $CO_2$ analyzer has been developed to study transient characteristics on an SI engine. The analyzer has the delay time of 4.5 ms and time constant of 2.8 ms, which is fast enough to measure $CO_2$ concentration on a transient condition. Wide range of A/F(Air/Fuel) ratio can be estimated using the analyzer with an additional switch type oxygen sensor. The results of measurement of $CO_2$ concentration and A/F ratio on a transient condition including rapid acceleration/deceleration and EGR(Ehxaust Gas Recirculation) on/off are presented and compared with a commercial exhaust gas analyzer and UEGO(Universial Exhaust Gas Oxyzen) sensor.

High Step-up DC-DC Converter by Switched Inductor and Voltage Multiplier Cell for Automotive Applications

  • Divya Navamani., J;Vijayakumar., K;Jegatheesan., R;Lavanya., A
    • Journal of Electrical Engineering and Technology
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    • v.12 no.1
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    • pp.189-197
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    • 2017
  • This paper elaborates two novel proposed topologies (type-I and type-II) of the high step-up DC-DC converter using switched inductor and voltage multiplier cell. The advantages of these proposed topologies are the less voltage stress on semiconductor devices, low device count, high power conversion efficiency, high switch utilization factor and high diode utilization factor. We analyze the Type-II topologies operating principle and mathematical analysis in detail in continuous conduction mode. High-intensity discharge lamp for the automotive application can use the derived topologies. The proposed converters give better performance when compared to the existing types. Also, it is found that the proposed type-II converter has relatively higher voltage gain compared to the type-I converter. A 40 W, 12 V input voltage and 72 V output voltage has developed for the type-II converter and the performances are validated.

Failure Examples for Parasitic Current Leakage of Starting System in Automotive (자동차 시동시스템의 암전류 누설에 의한 고장사례연구)

  • Lee, Il-Kwon;Kim, Chung-Kyun;Cho, Seung-Hyun
    • Tribology and Lubricants
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    • v.26 no.5
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    • pp.277-282
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    • 2010
  • The purpose of this paper is to study and analysis the failure examples for parasitic current leakage produced in starting system on gasoline engine. It verified the discharge of battery by electric leakage because of internal wiring damage problem for CD auto changer installed in car. Also, it verified the no-stating phenomenon because of deposit forming by chemical reaction of battery fluid between battery post and cable fixing parts. It verified the damage for brush holder and commutator mixing by internal short phenomenon because of brush carbon a particle and engine oil that was flowed into internal of starting motor. It verified the working phenomenon of audio by a point of contact even if the driver turn to "LOCK" position the key.

Variable Structure PWM Controller for Highly Efficient PV Inverters

  • Oh, Seong-Jin;SunWoo, Myoung-Ho
    • Journal of Power Electronics
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    • v.9 no.6
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    • pp.866-873
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    • 2009
  • In general, the output voltage level of a PV array varies widely at various irradiances and temperatures. The MPP (Maximum Power Point) range of a medium- or high-power PV PCS is normally 450~830Vdc or 300~600Vdc. This means the PV PCS should operate in a wide range of modulation indexes. The PV PCS should satisfy the harmonic current requirement that the TDD (Total demand distortion) shall not exceed 5%. This paper proposes a new PWM control method for a medium- or high-power PV PCS which increases the efficiency of power conversion in all operation ranges with acceptable harmonic ripple currents. This paper compares and analyzes appropriate PWM schemes for the PV PCS in the view points of conversion efficiency and current harmonics.

A Study on Cavity Pressure and Tensile Strength of Injection Molding (사출성형에서 캐비티압력과 인장강도에 관한 연구)

  • Yoo, J.H.;Kim, H.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.110-116
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    • 1994
  • In this research, the tensile strength of molded parts and pressure distribution were analyzed to study the cavity filling stage and packing stage in injection molding. The measurement of cavity pressure was obtained by a data acquisition system with the installation of transducers in the cavity. Molded parts were tested by a universal testing machine to obtain the tensile strength. For the experimental work, the tensile strength of molded parts increased with longer packing time and exact freezing time of the gate was obtained by a cavity pressure curve. In addition, the effect of packing did not occur and tensile strength was almost constant after early 1.5 sec of the freezing time of gate. Density tended to be higher about 0.2% due to a larger degree of mold temperature and melt temperature. Also, changing pressure in the cavity was effectively sensed. Thereafter, the possibility of the development of pattern recognition expert system was confirmed on the basis of the experimental results.

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A Study of Electrical Control Kit for Damping Force of Automotive Shock Absorber (자동차 충격흡수장치용 감쇠력 조정 전자제어장치 연구)

  • Sohn, Il-Seon;Lee, Jeong-Goo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.1-6
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    • 2008
  • The performance of shock absorber is directly related to the car behavior and performance, both for handling and comfort. Most of compact car are assembled the passive shock absorber for cost effect but some of compact driver want better performance of shock absorber than standard parts. Therefore, they want the semi-active suspension control system instead of standard damper system. But they only can change the mechanical damping control shock absorber at A/S market. The mechanical damping control shack absorber can not vary the damping force in driving condition so they do not satisfy the mechanical damping control shock absorber system. In this study, electrically damping force controlled shock absorber system is developed based on the mechanical damping force control damper system. This system can vary damping force by switch on dashboard in driving condition. And, this system can satisfy the requirement of tuning market. Therefore, it is expected the system to show the engineering capability of korean damper company and to increase export market share to oversea damper market.