• Title/Summary/Keyword: Automotive recycling

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MODELING OF AUTOMOTIVE RECYCLING PLANNING IN THE UNITED STATES

  • CHOI J.-K.;STUART J. A.;RAMANI K.
    • International Journal of Automotive Technology
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    • v.6 no.4
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    • pp.413-419
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    • 2005
  • The United States automotive recycling infrastructure has successfully reduced the amount of automotive waste sent to landfills, especially since the introduction of shredders in the late 1950s. Shredders are necessary to process and recycle automotive hulks and other durable goods. However, this industry faces significant challenges as the automotive manufacturers are increasing the use of nonmetallic components which are difficult to recycle. Additionally, it is becoming obvious that automobiles contain hazardous materials which place heavy burdens on the environment. To address this growing concern, we propose a process planning model for automotive shredders to make tactical decisions regarding at what level to process and at what level to reprocess feed stock materials. The purpose of this paper is to test analytical models to help shredders improve the profitability and efficiency of the bulk recycling processes for end of life automobile returns. The work is motivated by an actual recycling problem that was observed at Capitol City Metals shredding facility in Indianapolis, Indiana.

A Development of Design Catalogue System for Recycling (리사이클링 고려 설계카탈로그 시스템의 구축)

  • Lee, Kun-Sang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.177-186
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    • 2005
  • Today the tastes of consumers change rapidly and the kinds of the products become diverse. Therefore the product life cycle becomes shorter and shorter. Moreover the save of resources and the recycling for the environmental preservation are the essential theme. On this the necessary information for the product development increases enormously. For the right use of the information the design process should be supported by the proper design tool. For this the 'design catalogue system for recycling' is suggested here. This system consists of four parts, that is, 'the existing automobile system database', 'working principle database', 'assessment system of the ease of disassembly' and 'one's own product development database'. By the use of this system the product development period could be reduced about $30\%$ drastically.

Development of Separation Technology for Adhesively Bonded Hybrid Structures of Metals and Thermoplastic Composites Considering Recycling (재활용을 고려한 금속-열가소성 복합재료 하이브리드 접착 구조의 분리 기술 개발)

  • Han, Soo-Ho;Hwang, Hui-Yun;Bae, Min-Gwan;Park, Sang-Eon;Chang, Hong-Kyu
    • Composites Research
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    • v.31 no.4
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    • pp.128-132
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    • 2018
  • Multi-material design with metals and composites can keep structural functions as well as reduce the weight of automotive parts. However, recycling of automotive parts should be considered due to the increasing emphasis on the environments and pollutions. We derived the key issues for increasing the recycling rate of automotive parts by carrying out a survey targeting representatives and workers related with automotive recycling. The core of the key issues was the separation technology of adhesively bonded metal-composite hybrid structures, so we conducted the basic research and suggested the separation technology which can easily be adopted into the recycling industries.

The Development of Disassembly Sequence Generator of Parts for DfD (DfD를 위한 부품의 해체순서 결정 소프트웨어 개발)

  • Yoo B.C.;Lee K.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.814-817
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    • 2005
  • Today recycling has been one of the most important Issues In industry as it is required to save the limited amount of natural resources and to keep the environment green. In spite of many efforts to increase recycling rate in industry, however, the practical solutions are very limited. The difficulties are caused by the existence of many parts made of diverse materials and their inevitably complicated assembly structures to satisfy different needs. This paper represents a study on the disassembly sequence generator system for parts recycling. With disassembly costs and revenues, the optimum disassembly sequence can be found with a linear programming.

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A Study on Simulation of Chip Recycling System for the Management of Cutting Chip in 5-Axis FMS Line (5축 FMS라인의 절삭 칩 처리를 위한 칩 회수처리장치 시뮬레이션에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji;Kim, Deok-Hyun;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.175-181
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    • 2013
  • The primary element of machining automation is to maximize the utilization of machine tools, which determines the output and lead-time. In particular, 95% of raw materials for wing ribs are cut into chips and 0.6 ton of chips are generated every hour from each machine tool. In order to verify the chip recycling system that controls the chips from the machines in five-axis FMS line, a simulation of the virtual model is constructed using the QUEST simulation program. The optimum speed of the chip conveyor and its operating conditions that directly affect the efficiency of the FMS line are presented including the chip conveyor speed, the maximum capacity of the hopper, and the number of chip compressors.

A Study for Improving the Vehicle Dismantling and Recycling System of Korea (한국의 자동차 해체·재활용 제도 개선 연구)

  • Lyou, Byung-Woon
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.4
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    • pp.24-30
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    • 2016
  • In Korea, the Vehicle Dismantler and Recycler industry is supervised by the Ministry of Land, Infrastructure and Transport under the Automobile Management Act. Also, Korean Automotive recycling businesses are supervised by the Minister of Environment under the Resource Recirculation Act. The main concern of the Minister of Environment is how the wastes from Dismantled vehicles will be environmentally removed, stored, treated, recycled or disposed. In 2000, the European Union (EU) adopted the End-of-Life Vehicles Directive (2000/53/EC) which required Members to ensure the collection, treatment and recovery of end-of-life vehicles (ELVs). The Directive, the most tightly regulated and precautionary legal systems, required that the last owner of a vehicle could drop off the ELV at an authorized treatment facility and that the producers of the ELV should pay the cost of the program. The adoption of the ELVs directive has led the development of Automotive Dismantler and Recycler networks to reuse, refurbish, remanufacture, recycle and recover parts and materials embedded in ELVs. Also, the ELVs directive which has had an insignificant impact on Korean manufacturers has strong presence in the European market and has been successfully externalized on them. The Korean manufacturers not only achieve the 85% recycling target set by the ELVs directive but also meet the Extended Producer Responsibility (EPR) which requires manufacturers to contribute dismantling process. In order to improve the Korean vehicle dismantling and recycling system, the Automobile Management Act and the Resource Recirculation Act should be harmonized. Particularly the roles of the Ministry of Land, Infrastructure and Transport and the Minister of Environment should be sharply divided. Like Japan, the ELV management needs to be highly centralized, regulated, and controlled by the ministry specialized in Vehicle, namely the Ministry of Land, Infrastructure and Transport and the sub organizations. Like EU Members, recovery, reuse, and recycling must be distinguished. Recovery is defined as the final productive use of the parts and materials embedded in ELVs, which includes reuse and remanufacture of parts and recycling of the other materials. Dismantling process and reuse and remanufacture of parts must be governed by the Ministry of Land, Infrastructure and Transport. For environmental recycling or disposal of waste materials, such as CFCs, glass and plastic material, and toxic substances, governmental financial support system should be in place.

Properties of Wollastonite-Reinforced Glass-Ceramics Made from Waste Automobile Glass and Waste Shell

  • Yun, Yeon-Hum;Yoon, Chung-Han;Kim, Chi-Kyun;Hwang, Kyu-Seog
    • Resources Recycling
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    • v.13 no.1
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    • pp.54-58
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    • 2004
  • Wollastonite-type glass ceramics were prepared by milling and firing at various temperatures using an automobile waste glass and waste shell as starting materials. Powder mixture ground by disk-type ball mill for 3 hours was pressed into a disk. The pressed specimen was fired at $850^{\circ}C$,$950^{\circ}C$ and $1050^{\circ}C$ for 1 hour in air. From FE-SEM observation, with an increase of the firing temperature from $850^{\circ}C$ to $1050^{\circ}C$, whisker-type phase was grown to about 10 $\mu\textrm{m}$ in length. Specimen fired at $1050^{\circ}C$ showed the formation of well-crystallized whisker-type wollastonite grains and the highest compressive strength.

Applicability of the Energy Recovery in Automotive Shredder Residue (ASR) Recycling Facilities (폐자동차 파쇄잔재물(ASR) 재활용 시설의 에너지 회수효율 적용성 평가)

  • Yoo, Ha Nyoung;Kang, Jun Gu;Kwon, Young Hyun;Ko, Young Jae;Kwon, Jun Hwa;Park, Ho Yeun;Jeon, Tae Wan;Lee, Young Kee
    • Journal of Korea Society of Waste Management
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    • v.35 no.7
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    • pp.660-669
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    • 2018
  • Domestic automotive shredder residue (ASR) recycling facilities must comply with 60% of the energy recovery criteria calculated by the waste control act, based on resource circulation of electrical and electronic equipment and vehicles. The method of calculating energy recovery criteria was newly enacted on November 6, 2017, and it has been judged that it is necessary to consider applicability. In this study, the energy recovery efficiency of 7 units was calculated by past and present calculation methods. Furthermore, this study attempts to find applicability and a method of increasing the energy recovery efficiency by taking advantage of available potentials. An analysis of the calculation results showed that the average values calculated by past methods, present methods, and the method that includes available potentials are 76.35%, 70.68%, and 78.24%, respectively. Therefore, the new calculation method for energy recovery efficiency is also applicable to domestic automotive shredder residue recycling facilities.