• Title/Summary/Keyword: Automotive parts

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Standard Process Rationalization Research of Estimation Cost for Automotive Parts Industry (자동차 부품산업의 견적원가 산정을 위한 표준 프로세스 합리화 방안 연구)

  • Kim, Young-Cheol;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.18 no.4
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    • pp.115-122
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    • 2016
  • Price quotations for SOR / RFQ from OEM clients is a very important process in the automotive parts industry. However, OEM clients are demanding a price quote on short duration but it takes long delivery time due to sales, research and development, purchasing, production and cost management departments role and jobs focused on detail and responsibility. And to provide a reasonable alternative with eliminating the waste of non-value processes is to achieve OEM clients satisfaction through standardized and parallel processing, IT system based on the systems and processes of global benchmark companies.

Study of Plastic Deformation of Steel Wire for Weight Reduction of Automotive Weather Strip (자동차 웨더스트립 심재 경량화를 위한 강선(Steel Wire)의 소성변형 연구)

  • Choi, Bosung;Lee, Dugyoung;Jin, Chankyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.82-86
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    • 2013
  • The automotive weather strip has the functions isolating of dust, water, noise and vibration from outside. The core of weather strip is made of steel with stiffness. By using the wire formed as the core of weather strip, weight can be reduced as much as 35% by comparing with existing steel core. For this reason, forming wire is necessary to keep the zigzag shape as it is. The deformation which is occurred during forming process can be predicted and it can be used in case of manufacturing dies through CAE. In this paper, rolling process conditions are deduced and the springback amount is predicted after rolling process by using the simulation. The springback amount of product is measured by using optical microscope, and measurement result is compared with the simulation result of springback as the same condition. The suitable gap between dies to compensate springback after rolling process is predicted through simulation and it is used for manufacturing dies.

Development of Spur Gear Parts for Automotive Actuators using Precision Cold Forging Technology (정밀냉간단조 기술을 적용한 자동차 액추에이터용 스퍼기어 부품개발)

  • D. H. Park;S. C. Han
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.335-343
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    • 2023
  • Spur Gear parts for automobile actuators using existing former forging technology were produced in a total of three processes on a former forging machine. However, in order to improve cost increase due to frequent mold breakage, Spur Gear parts were designed and manufactured in the cold forging process after forming the preform through former forging. In other words, in the existing former forging mold, product seating defects occurred due to horizontal movement, resulting in many product defects and mold damage, so there was an urgent need to improve mold life and product defects. In order to improve this, we tried to improve the mold life by improving the existing 3 former forging processes to a former forging process and 2 cold forging processes. Therefore, We developed Spur Gear parts for automobile actuators were developed by applying precision cold forging technology through a former forging process and 2 cold forging processes to improve mold life.

Dual Monopolies of New Durables and Their Ancillaries: Exclusive Supply Contracts

  • Flath, David
    • Asian Journal of Innovation and Policy
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    • v.7 no.1
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    • pp.207-234
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    • 2018
  • A manufacturer of a durable good typically purchases supplies, including parts for assembly - that are also useful for repairs - from independent "original equipment suppliers" with which it contracts. The manufacturer is a branded monopolist of its final assembled product. To put into effect also a monopoly of the replacement parts, it must stipulate in its arrangements with independent suppliers of the parts that they not supply such patented parts to any other buyer. Durable good owners would then only be able to obtain their requirements of replacement parts from the same company that supplied the durable. This would amount to a tie-in of replacement parts to the direct purchase of new durables. And that describes the apparently widespread practice of automobile manufacturers in India, as exposed in a recent case before the Competition Commission of India (Samsher Kataria v Honda Siel Cars India Limited and others). Here, I will argue that such tie-in enabled automotive manufacturers to more fully appropriate consumer surplus, which induced them to lower the price of new cars, sell more cars and also sell more repair parts. The tie-in expanded the auto parts industry and promoted new entry. The main restraint on expansion of India's automotive manufacturing is not monopoly. It is government protection in the form of tariffs on automobiles and auto parts.

B2B of the Automotive Industry and a Global Value Chain Policy Direction (자동차산업의 B2B와 글로벌가치사슬 정책방향)

  • Choi, Soo-Ho;Choi, Jeong-Il
    • The Journal of the Korea Contents Association
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    • v.16 no.12
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    • pp.399-409
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    • 2016
  • Recent automotive market is changing rapidly with eco-friendly, fuel-efficient, unmanned autonomous. In order to grow domestic automotive industry, various companies such as IT, marketing, advertising/PR, production/manufacturing, distribution have to need the fused global value chain(GVC) production system. The purpose of this study is that Small parts makers will look for support measures to enter the GVC of global automakers. To this end, to examine the status and cooperation between vehicle manufacturers and component suppliers in GVC. Part SMEs will look for Realistic and possible support policy direction needed to enter the carmakers GVC. In order that the small parts company have to enter the GVC of the car manufacturers in the automotive industry, the small parts company should understand the nature and governance of large corporations that operate the GVC, and develop a tailored strategy.

Developments and applications of high strength cold rolled steel sheets for automobiles (자동차용 고강도 냉연강판의 개발 및 적용현황)

  • Kim S. J.;Chin K. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.45-52
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    • 2004
  • Continuing pressure for the weight reduction of vehicles and improvement of collision safety is driving the development of new high strength steel with excellent formability. The formable high strength steels which have excellent drawability have been developed and applied to the complicated inner panels. Although BH steel have mainly occupied the material market for outer panels, it is challenged by DP steel which have low yield strength and good bake hardenability. The advanced high strength steel, TRIP steels and DP steels which have excellent formability are new alternatives to conventional HSLA steel for structural parts such as members and pillars. HSLA steels also have been used for automotive bumper reinforcements due to their high yield ratio. Higher grade complex phase steel(CP) were developed for bumper reinforcements by addition of precipitation hardening to transformation strengthened steel. The usage of the advanced high strength steel ale increasing and will become the main material in structural parts near future. This paper describes the features of newly developed high strength cold rolled steels for automobiles.

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Forming process design for the twist reduction of an automotive front side member (프론트 사이드 멤버의 비틀림 저감을 위한 성형공정 설계)

  • Yin, Jeong-Je
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.1
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    • pp.105-112
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    • 2011
  • Increasing needs for light weight and high safety in modern automobiles induced the wide application of high strength steels in automotive body structures- The main difficulty in the forming of sheet metal parts with high strength steel is the large amount of springback including sidewall curl and twist in channel shaped member parts- Among these shape defects, twist occurs frequently and requires numerous reworks on the dies to compensate the shape deviation- But until now, it seems to be no effective method to reduce the twist in the forming processes- In this study, a new forming process to reduce the twist deformation during the forming of automotive structural member was suggested- This method consists of forming and restriking of embosses on the sidewall around the stretch flanging area of the part- and was applied in the forming process design of an automotive front side inner member with high strength steel- To evaluate the effectiveness of the method, springback analysis using $Pamstampa^{tm}$ was done- Through the analysis results, the suggested method was proven to be effective in twist reduction of channel shaped parts with stretch flanging area.

Design and manufacturing of composite automotive parts (복합재료 자동차 부품의 설계 및 제조방법)

  • 이대길;오박균
    • Journal of the korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.45-54
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    • 1994
  • 미국 등 선진국에서는 복합재료 자동차 차체 및 부품에 관한 연구를 활발히 수행하고 있다. 그러나, 국내 자동차 업계의 역사가 짧고, 보수성으로 인하여 복합재료 차체와 부품에 대한 연구와 응용이 부족한 형편이다. 따라서 본 고에서는 복합재료의 성질을 고찰한후에, 드라이브 샤프트와 Door Side Impact Beam을 복합재료로 설계하는 예를 설명하고자 한다.

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Development of automotive parts by powder forging process (분말단조에 의한 자동차 부품의 개발)

  • 정형식;이정환;이동원
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.22-29
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    • 1991
  • 분말단조란 종래의 분말야금법으로 예비 성형체를 만든후 그것을 단조 소재로 열간단조를 통하여 최종 제품을 만드는 부품가공기술이다. 본 고에서는 분말단조의 이해와 선진국에서 개발에 성공한 사례 및 경제성을 조사함으로써 분말단조기술의 현황 파악 및 기술 축적을 도모하고자 하였다.

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Finite Element Analysis for Fastening Process of Snap Ring (스냅링 체결 공정 해석)

  • Ryu, Il-Hun;Lim, Young-Hun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.187-192
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    • 2009
  • A snap ring is a kind of metal spring with open ends which can be installed into a groove to prevent lateral movement. In this study a nonlinear finite element analysis model is developed to simulate the fastening process of a snap ring connecting the constant velocity joint and the transmission. Insert load, disengage load and breakage are three important issues. They are analyzed using the developed model. The load histories of simulations are similar to those of tests and the differences of maximum load are around 10%. Bending of the entire ring and unfolding of the end section are major contributors of the fastening load. The load variations caused by the angular position of spline tooth are about 50%. Breakage is highly sensitive to the position of a snap ring.