• Title/Summary/Keyword: Automotive Plant

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Threshold Estimation of Generalized Pareto Distribution Based on Akaike Information Criterion for Accurate Reliability Analysis (정확한 신뢰성 해석을 위한 아카이케 정보척도 기반 일반화파레토 분포의 임계점 추정)

  • Kang, Seunghoon;Lim, Woochul;Cho, Su-Gil;Park, Sanghyun;Lee, Minuk;Choi, Jong-Su;Hong, Sup;Lee, Tae Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.163-168
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    • 2015
  • In order to perform estimations with high reliability, it is necessary to deal with the tail part of the cumulative distribution function (CDF) in greater detail compared to an overall CDF. The use of a generalized Pareto distribution (GPD) to model the tail part of a CDF is receiving more research attention with the goal of performing estimations with high reliability. Current studies on GPDs focus on ways to determine the appropriate number of sample points and their parameters. However, even if a proper estimation is made, it can be inaccurate as a result of an incorrect threshold value. Therefore, in this paper, a GPD based on the Akaike information criterion (AIC) is proposed to improve the accuracy of the tail model. The proposed method determines an accurate threshold value using the AIC with the overall samples before estimating the GPD over the threshold. To validate the accuracy of the method, its reliability is compared with that obtained using a general GPD model with an empirical CDF.

REDUCTION OF PRESSURE RIPPLES USING A PARALLEL LINE IN HYDRAULIC PIPELINE

  • KIM K. H.;JANG J. S.;JUNG D. S.;KIM H. E.
    • International Journal of Automotive Technology
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    • v.6 no.1
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    • pp.65-70
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    • 2005
  • Pressure ripples, which are inevitably generated by a fluctuation of flow rate caused by a pump mechanism, include noises and vibrations in hydraulic pipeline. These noises and vibration deteriorate the stability and accuracy of hydraulic systems. The accumulator and hydraulic attenuator are normally used to reduce the pressure ripples. In this study, a parallel line is introduced to the hydraulic pipeline for the hydraulic system with a bent-axis piston pump as a method to reduce the pressure ripples. The dynamic characteristics of the hydraulic pipeline with a parallel line are analyzed by a transfer matrix in the frequency domain. The usefulness of the hydraulic pipeline with a parallel line was ascertained by experiment and simulation. The results from the experiment and simulation show that the hydraulic pipeline with a parallel line were effective in reducing the pressure ripples.

Monitoring System Design for Estimating Lateral Velocity and Sideslip Angle (감지시스템을 통한 차량의 횡 속도 및 슬립각 추정)

  • Han, Sang-Oh;Huh, Kun-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.51-57
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    • 2011
  • Information of the lateral velocity and the sideslip angle in a vehicle is very useful in many active vehicle safety applications such as yaw stability control and rollover prevention. Because cost-effective sensors to measure the lateral velocity and the sideslip angle are not available, reliable algorithms to estimation them are necessary. In this paper, a sliding mode observer is designed to estimate the lateral velocity. The side slip angle is estimated using the recursive least square with the disturbance observer and the pseudo integral. The estimated parameters from the combined estimation method are updated recursively to minimize the discrepancy between the model and the physical plant, and any possible effects caused by disturbances. The performance of the proposed monitoring system is evaluated through simulations and experiments.

Virtual Manufacturing for an Automotive Company(III) - Construction and Operation of a Virtual Paint Shop (자동차 가상생산 기술 적용(III) - 가상 도장공장구축 및 운영)

  • Noh, Sang-Do;Kim, Duck-Young;Park, Young-Jin
    • IE interfaces
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    • v.15 no.4
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    • pp.356-363
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    • 2002
  • Virtual Manufacturing is a technology to facilitate effective product development and agile production by computer models representing the physical and logical schema and the behavior of real manufacturing systems including manufacturing resources, environments and products. For the successful application of this technology, a virtual factory as a well-designed and integrated environment is essential. In this research, we constructed a sophisticated virtual factory model of an automotive company's paint shop, and performed precise simulations of unit cells, lines and whole plant operations for collision check and off-line programming. It is expected that this virtual paint shop is useful for achieving time and cost savings in many manufacturing preparation and planning activities of new car development processes.

NUMERICAL ANALYSIS OF INTERNAL VENTILATION SYSTEM IN AUTOMOTIVE PART FACTORY (자동차 부품공장 내부 환기 시스템의 수치해석적 연구)

  • Koh, D.H.;Lee, J.H.;Lim, S.;Kim, S.D.;Song, D.J.;Cha, S.E.
    • 한국전산유체공학회:학술대회논문집
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    • 2007.10a
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    • pp.32-38
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    • 2007
  • The increasing demand on the comfortable working conditions in automotive part plant pushes the company to improve working environment of workers. we analyzed thermal flow of an automotive part factory by using CFX code. Internal working environment has been analyzed with/without ventilation system.

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Development on Cleaning System of Condenser for Nuclear Power Plant by Using Sponge Ball (스펀지 볼을 이용한 원전용 복수기 튜브 세정 시스템 개발)

  • Yi, Chung-Seob;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.21-26
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    • 2015
  • This study presents a development of the cleaning system in a nuclear power plant condenser. The tube cleaning system is very important equipment in a power plant condenser. Specially, removal of the fouling is a key process in the condenser tube. The objective of this study is development of a ball collector system for cleaning a condenser by using a sponge ball. This study uses CFD in order to optimize design of the ball strainer screen. Through the CFD, the implication of the ball strainer screen for static pressure distribution is examined. Results of research, this study have developed a 1/5 scale model for application to the power plant and developed a performance test equipment.

Trajectory Control of a Hydraulic Excavator using Disturbance Observer in $H_{\infty}$ Framework

  • Choi, Jong-Hwan;Kim, Seung-Soo;Cho, Hyun-Cheol;Ahn, Tae-Kyu;Duoc, Buiquang;Yang, Soon-Yong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.552-557
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    • 2004
  • This paper presents a disturbance observer based on an $H_{\infty}$ controller synthesis for the trajectory control of a hydraulic excavator. Compared to conventional robot manipulators driven by electrical motors, the hydraulic excavator has more nonlinear and coupled dynamics. In particular, the interactions between an excavation tool and the materials being excavated are unstructured and complex. In addition, its operating modes depend on working conditions, which make it difficult to not only derive the exact mathematical model but also design a controller systematically. In this study, the approximated linear model obtained through off-line system identification is used as nominal plant model for a disturbance observer. A disturbance observer based tracking controller which considers the effect of disturbance and model uncertainty is synthesized in $H_{\infty}$ frameworks. Simulation results are used to demonstrate the applicability of the proposed control scheme.

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Evaluation of Fretting Fatigue Behavior for Railway Axle Material (철도 차축재료의 프레팅 피로거동 평가)

  • Choi, Sung-Jong;Kwon, Jong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.139-145
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    • 2007
  • Fretting is a kind of surface damage mechanism observed in mechanically jointed components and structures. The initial crack under fretting damage occurs at lower stress amplitude and lower cycles of cyclic loading than that under plain fatigue condition. This can be observed in automobile and railway vehicle, fossil and nuclear power plant, aircraft etc. In the present study, railway axle material RSA1 used for evaluation of fretting fatigue life. Plain and fretting fatigue tests were carried out using rotary bending fatigue tester with proving ring and bridge type contact pad. Through these experiments, it is found that the fretting fatigue limit decreased about 37% compared to the plain fatigue limit. In fretting fatigue, the wear debris is observed on the contact surface, and oblique cracks at an earlier stage are initiated in contact area. These results can be used as useful data in a structural integrity evaluation of railway axle.

The Evaluation of Fretting Fatigue Behavior on Rotary Bending Fatigue for Railway Axle Material (회전굽힘 피로 하에서의 철도 차축재료 프레팅 피로거동 평가)

  • Choi, Sung-Jong;Kwon, Jong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.74-82
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    • 2010
  • Fretting damage can be observed in automobile and railway vehicle, fossil and nuclear power plant, aircraft etc. In the present study, railway axle material RSA1 used for evaluation of fretting fatigue life. Plain and fretting fatigue tests were carried out using rotary bending fatigue tester with proving ring and bridge type contact pad. Through these test, the following results are obtained: 1) it is found that the fretting fatigue limit of standard specimen decreased about 37% compared to the plain fatigue limit. 2) The early crack of Shinkansen type specimens initiated in contact area and final fractured below samp=214 MPa. 3) The early crack of all TGV type specimens initiated in rounded area and fractured. 4) Tire tracks and rubbed scars were observed in the oblique crack region and fatigue crack growth region of fracture surface. 5) The wear debris is observed on the contact surface, and oblique cracks at an earlier stage are initiated in contact area. These results can be used as useful data in a structural integrity evaluation of railway axle.

Modeling of PEM Fuel Cell System-Sensitivity Analysis of System Efficiency with Different Main Operating Parameters of Automotive Fuel Cell System (PEM 연료전지 시스템 모델링-자동차용 연료전지 시스템의 주요 작동 변수 변경에 따른 시스템 효율 민감도 분석)

  • KIM, HAN-SANG;KANG, BYUNGGIL;WON, KWONSANG
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.5
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    • pp.401-410
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    • 2019
  • The operating conditions greatly impact the efficiency and performance of polymer electrolyte membrane (PEM) fuel cell systems and must be properly managed to ensure better performance and efficiency. In particular, small variations in operating conditions interact with each other and affect the performance and efficiency of PEM fuel cell systems. Thus, a systematic study is needed to understand how small changes in operating conditions affect the system performance and efficiency. In this paper, an automotive fuel cell system (including cell stack and balance of plant [BOP]) with a turbo-blower was modeled using MATLAB/Simulink platform and the sensitivity analyses of main operating parameters were performed using the developed system model. Effects of small variations in four main parameters (stack temperature, cathode air stoichiometry, cathode pressure, and cathode relative humidity) on the system efficiency were investigated. The results show that cathode pressure has the greatest potential impact on the sensitivity of fuel cell system efficiency. It is expected that this study can be used as a basic guidance to understand the importance of achieving accurate control of the fuel cell operating conditions for the robust operation of automotive PEM fuel cell systems.