• Title/Summary/Keyword: Automatic cutting

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Monitoring of Chatter Vibration by Laser Displacement Signal (레이져 변위 신호에 의한 채터진동의 자동감시)

  • Lee, So-Young;Chung, Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.15-21
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    • 1995
  • Automatic monitoring of cutting process is one of the most important technologies for increasing the stability and the reliability of unmanned manufacturing system. In this study, the methods which use laser displacement signals and banded energy method are proposed to monitor chatter vibration in the turning process. From this method, the monitoring system of the chatter vibration was developed and investigated its practical possibility. As a result, it is shown by experiments that the chatter vibration can be detected accurately, and it can be widely used in most turning processes.

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A Basic Study of Automatic Rebar Length Estimate Algorithm of Slab by Using BIM-Based Shape Codes Built in Revit (BIM 기반 형상코드를 이용한 슬래브 철근길이 자동 산정 기초 연구)

  • JI, Woo-Min;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.89-90
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    • 2023
  • This dissertation investigates the feasibility of accurately calculating the required rebar length using BIM-based shape codes and the potential benefits of such an approach in terms of cost reduction, waste reduction, and environmental improvement. The study aims to explore the possibility of automatically calculating slab rebar length before construction to reduce rebar cutting waste and cost. The results of this study will provide insights into the potential of using shape codes to reduce rebar cutting waste and cost in building frame construction.

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Development of an Automatic Grafting Robot for Fruit Vegetables using Image Recognition (영상인식 기술 이용 과채류 접목로봇 개발)

  • Kang, Dong Hyeon;Lee, Si Young;Kim, Jong Koo;Park, Min Jung;Son, Jin Kwan;Yun, Sung-Wook
    • Journal of Bio-Environment Control
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    • v.28 no.4
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    • pp.322-327
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    • 2019
  • This study was conducted to improve the performance of automatic grafting robot using image recognition technique. The stem diameters of tomatoes and cucumber at the time of grafting were $2.5{\pm}0.3mm$ and $2.2{\pm}0.2mm$ for scions and $3.1{\pm}0.7mm$ and $3.6{\pm}0.3mm$ for rootstocks, respectively. The grafting failure was occurred when the different height between scions and rootstocks were over 4 mm and below 2 mm due to the small contact area of both cutting surface. Therefore, it was found that the height difference at the cutting surface of 3 mm is appropriate. This study also found that grafting failure was occurred when the stem diameters of both scions and rootstocks were thin. Therefore, it was suggested to use at least one stem with thicker than the average stem diameter. Field survey on the cutting angle of stems by hand were ranged from 13 to 55 degree for scions and 15 to 67 degree for rootstocks, respectively, which indicates that this could cause the grafting failure problem. However, the automatic grafting robot developed in this study rotates the seedlings 90 degree and then the stems are cut using a cutting blade. The control part of robot use all images taken from grafting process to determine the distance between a center of both ends of stem and a gripper center and then control the rotation angle of a gripper. Overall, this study found that The performance of automatic grafting robot using image recognition technique was superior with the grafting success rates of cucumber and tomato as $96{\pm}3.2%$ and $95{\pm}4%$, respectively.

Software Development for Automatic Generation of Unit Shape Part for Variable Lamination Manufacturing Process (가변 적층 쾌속 조형 공정 개발을 위한 단위형상조각 자동 생성 소프트웨어 개발 및 적용 예)

  • 이상호;김태화;안동규;양동열;채희창;문영복;신보성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.763-766
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    • 2000
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stackin, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop software for automatic generation of unit shape part (USP) for a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material (VLM-S). In order to examine the applicability of the developed software to VLM-S, USP's of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

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A Study on Automatic Generation for 3-Dimensional Geometry of Gerotor and Hob (제로터와 호브의 3차원 형상 자동 생성에 관한 연구)

  • 정태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.458-463
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    • 1999
  • When designing a gerotor, designers determine basic dimensions of a gerotor with transmitted power considering strength, interference and so on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry of generating hob for cutting the tooth profile. In order to resolve these problems, an automatic design system creating not only the solid model of a gerotor but also that of the generating hob using the design parameters of dimensions is developed. Through the developed system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid model of gerotor is generated considering the design parameters. Besides, that of generating hob with respect to the design parameters of hob is created automatically. The system is developed using Visual Basic and its three-dimensional geometric modeling module is constructed using SolidWorks.

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Development of Automatic Bundle Machine for Vegetables(I) : Mechanism Design (채소 자동결속기의 개발(I) : 메커니즘 설계)

  • Kim, Yong-Seok;Park, Te-Pyo;Kim, Jea-Jun;Park, Sung-Ho;Yang, Soon-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.207-213
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    • 2009
  • The bundling process is the final step in vegetable manufacturing, however, the process is a little difficult to be automatized, because vegetable has the physical properties of roughness, softness, and fragility etc. In this paper, we proposed an automatic bundling mechanism for vegetable based on the heat melt sticking. The proposed mechanism consists of three modules, one module is the moving part for aligning of the vegetable shape and adjusting of the vegetable tension, second module is the arm driving part for the vegetable binding and the band roll releasing, and third module is band joining, band cutting, and band feeding part for the vegetable binding continuously. Through this research, Using the SMO(SimDesigner Motion) module, we optimize condition of mechanical movement of the bundling mechanism. This bundling system designed in order to binding 288 bundle/hour.

The Prototypal Molds Making for Car Parts using High Speed Machining (고속가공을 이용한 자동차부품 시작 금형 가공)

  • 이종현;이동주;신보성;최두선;이응숙;이득우;김석원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.355-360
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    • 2000
  • Recently, to be satisfied the consumer's demand the life cycle and the lead time of product is to be shorted. So it is important to reduce the time and cost in manufacturing prototypal mold. These days, in order to reduce the lead time and cost high speed machining is highlighted. In the paper, using the high speed machining and aluminum-7075, the fundamental experiment is implemented in the change of cutting force, machining time, surface characteristic according to the tool path. And then the prototypal mold of the automatic knob is machined.

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Automatic generation of NC-code using Feature data and Process Planning data (특징형상정보와 작업설계정보를 이용한 NC코드의 자동 생성)

  • 박재민;노형민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.591-594
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    • 2002
  • Generating NC-code from 3D part model needs a lot of effort to make many decisions, including machining area, tool change data, tool data, cutting condition, etc., by using either manual or computer aided method. This effort can be reduced by integration of automated process planning and NC-code generation. In case of generating NC code with a help of the process planning system, many data mentioned from the process planning can be used. It means that we can create NC-code about a full part. In this study, integration of FAPPS(Feature based Automatic Process Planning) with a NC-code generating module is described and additional data to adapt NC-code for machine shop is discussed.

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Development of smart CAD/CAM system for machining center based on B-Rep solid modeling techniques(l) (A study on the B-Rep solid modeler using half edge data structure) (B-Rep 솔리드모델을 이용한 머시닝센터용 CAD/CAM시스템 개발(I))

  • Yang, Hee-Goo;Kim, Seok-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.150-157
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    • 1996
  • In this paper, to develop a smart CAD/CAM system for systematically performing from the 3-D solid shape design of products to the CNC cutting operation of products by a machining center, a B-Rep solid modeler is realized based on the half edge data structure. Because the B-Rep solid modeler has the various capabilities related to the solid definition functions such as the creation operation of primitives and the translational and rotational sweep operation, the solid manipulation functions such as the split operation and the Boolean set operation, and the solid inversion function for effectively using the data structure, the 3-D solid shape of products can be easily designed and constructed. Also, besides the automatic generation of CNC code, the B-Rep solid modeler can be used as a powerful tool for realizing the automatic generation of finite elements, the interfer- ence check between solids, the structural design of machine tools and robots and so on.

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Online Trajectory Planning for a PUMA Robot

  • Kang, Chul-Goo
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.16-21
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    • 2007
  • Robotic applications, such as automatic fish cutting, require online trajectory planning because the material properties of the object, such as the bone or flesh conditions, are not known in advance. Different trajectories are required when the material properties vary. An effective online trajectory-planning algorithm is proposed using quaternions to determine the position and orientation of a robot manipulator with a spherical wrist. Quaternions are free of representation singularities and permit computationally efficient orientation interpolations. To prevent singular configurations, the exact locations of the kinematic singularities of the PUMA 560 manipulator are derived and geometrically illustrated when a forearm offset exists and the third link length is not zero.