• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.87-92
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• 1999

The biggest challenge facing today manufacturing industry is better quality and high productivity. From an economic point of view, productivity is the most important parameter, as high productivity will reduce the cost. However, the customers of today are not only cost concerned, but also quality conscious. So high accuracy levels should also be achieved in the manufacturing process. This paper reports the development of a automatic design system based on AutoCAD program. This work is composed of three section that are design of top down menu, guide frame and gate lifter for water-gate programed by AutoLISP language and runned Windows system. The developed system ultimately generates the design for a water gate through AutoCAD program. In the design of the water gate, it needs about 23 hours with an expert, but this system can be only 80 seconds without an expert.

• 유체기계공업학회:학술대회논문집
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• 1999.12a
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• pp.333-337
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• 1999

The biggest challenge facing today manufacturing industry is better quality and high productivity. From an economic point of view, productivity is the most important parameter, as high productivity will reduce the cost. However, the customers of day are not only cost concerned, but also quality conscious. So high accuracy levels should also be achieved in the manufacturing process. This paper reports the development of a automatic design system based on AutoCAD program. 1'his work is composed of three section that are design of top down menu, impeller and casing for pump programed by AutoLISP language and runned Windows system. The developed system ultimately generates the design for a pump through AutoCAD program. In the design of the pump, it needs about 23 hours with an expert, but this system can be only 80 seconds without an expert.

• Journal of information and communication convergence engineering
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• v.20 no.4
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• pp.317-325
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• 2022

In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.1
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• pp.8-13
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• 2016

The micro drill bit automatic regrinding in-line system is a system that refurbishes drill bits used in a PCB manufacturing process. This system is able to refurbish drill bits with a minimum size of ø0.15-0.075mm that have previously been discarded. Beyond the conventional manual cleaning process using ultrasound, this system adopts a water jet cleaning system, making it capable of cleaning drill bits with a minimum size of ø0.15-0.075mm. This paper analyses various contact pressures applied to the surface of drill bits depending on the shooting pressure of the cleaning device and fluid velocity in order to optimize the nozzle location and to detect structural instability caused by the contact pressures.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.27 no.2
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• pp.10-16
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• 2004

Data mining technique is the exploration and analysis, by automatic or semiautomatic means, of large quantities of data in order to discover meaningful patterns and rules. This paper uses a data mining technique for the prediction of defect types in manufacturing Process. The Purpose of this Paper is to model the recognition of defect type Patterns and Prediction of each defect type before it occurs in manufacturing process. The proposed model consists of data handling, defect type analysis, and defect type prediction stages. The performance measurement shows that it is higher in prediction accuracy than logistic regression model.

• Proceedings of the KWS Conference
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• 1995.04a
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• pp.118-122
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• 1995

The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic machinaries as mechanical industry is developed rapidly. The machining precision is asked for manufacturing the valve spools. They could be unstable in the quality by the conventional arc welding and they have a lot of technical problems in manufacturing because their shapes are generally small. By the Precision casting process such as lost wax process, the production cost will be increased. But by the friction welding technique, they will be able to be made without such problems. Furthermore, there is a few study on friction welding of such hydraulic valve spool steels and in-process real-time weld quality evaluation technique by acoustic emission. So that, the final purpose of this study is 1) the development of design and manufacturing technique of hydraulic or pneumatic valve spool by optimizing of friction welding, and 2) the development of in-process real-time weld quality evaluation technique by acoustic emission.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.4
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• pp.23-30
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• 2022

Small-scale production is increasing, and the manufacturing industry is gradually changing into a smart manufacturing industry. Therefore, research on securing optimal cutting conditions for factors affecting machining precision during cutting is very important. Therefore, the purpose of this study is to After machining the inner diameter hole of SCM415 steel with a cermet tool on a CNC automatic lathe, the surface roughness, dimensional accuracy, and dimensional straightness are measured according to the feed rate to analyze the machining characteristics and suggest optimal cutting conditions. The test material was cut using a cermet tool for secondary cutting after a round bar with a diameter of 20 mm was mounted on a CNC automatic lathe. The cutting length was fixed at 0.5 mm, and the cutting speed was fixed at 3200 rpm. When the feed rate was changed to 0.05, 0.1, and 0.15 mm/rev, the respective surface roughness during the 15th test was measured. Consequently, The lower the feed rate, the better is the surface roughness. In addition, the optimum cutting conditions for SCM415 steel were observed to be the most ideal cutting conditions than the condition of 0.05 mm/rev at a cutting speed of 3,200 rpm and a feed rate of 0.1 mm/rev.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.3
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• pp.40-46
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• 2021

An automatic transmission of automobiles enables comfortable driving experience with lower transmission shifting jerks. However, the assembly structure is more complicated and requires additional components with lower efficiency than the manual transmission system. Extensive research has been conducted to improve the overall transmission efficiency by optimizing each component of the automatic transmission assembly. This study focuses on enhancing the friction torque of double angular contact ball bearings used in automatic transmission. The friction torque of the bearing varies with the operating conditions such as the operational load and rotating speed. Since reducing the friction torque of the bearing tends to deteriorate the durability of the bearing, it is necessary to design the bearing having a minimum required friction torque by determining the durability life of an automatic transmission assembly, In this study, the theoretical life and friction torque of conventional and newly-developed bearings are calculated. The difference in the friction torque between the new and existing bearings are also evaluated.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.12
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• pp.30-35
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• 2021

In this study, we developed an automatic module changer for agricultural implements for using in unmanned agricultural robots. An automatic module changer is attached by lowering from the top to bottom of the implements and fixing the four fastener bars attached to the implements in combination. The lift function was implemented using seesaw-type structures to keep the engagement point constant when the automatic module changer climbs and descends, and the switching function of the automatic module changer was implemented using the link device in the cam structure. We developed an algorithm to check the presence of attachment and opening/closing of the workpiece using limit switches and verified the performance through combination assessment and weight lift test to assess whether the combination was within the error range.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.4
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• pp.121-127
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• 2008

Automatic grease lubricator is an equipment that provides adequate amount of fresh grease constantly to the shaft and bearings of machines. It minimizes the friction heat and reduces the friction loss of machines to the least. This paper is developing an automatic grease lubricator using a mode of the gas generation type from galvanic electricity. The ultimate goal of this equipment is to lubricate an adequate amount of grease with galvanic corrosion. In an electrolyte, combining anode(Mo) with cathode(Zn) is pressing out hydrogen gas of an galvanic element with galvanic reaction. The characteristics of this method is continuous flowing small hydrogen gas and controling the usage of the amount of the generation of hydrogen gas. The exterior body of grease lubricator was analyzed by Digital Mock-up of CATIA V5 and finite element analysis. The maximum stress is distributed over the outlet part where the grease lubricator suddenly narrowly contracts. The outlet part is analyzed with different constructed angle due to the different loading and setting angles. Using the analyzed design, RP trial products were producted and tested.