• 제목/요약/키워드: Automatic Manufacturing Process

검색결과 404건 처리시간 0.037초

전수 학습을 이용한 도로교통표지 데이터 분류 효율성 향상 연구 (Research on the Efficiency of Classification of Traffic Signs Using Transfer Learning)

  • 김준석;홍일영
    • 한국측량학회지
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    • 제37권3호
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    • pp.119-127
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    • 2019
  • 본 연구에서는 1/1,000 수치지형도 및 정밀도로지도 제작에 있어서 도로 레이어를 구성하고 있는 교통안전표지 및 도로표지의 제작 공정에 있어서 딥러닝의 적용방안을 탐색하였다. 딥러닝의 이미지 분류에서 활용하는 전수학습을 이용하여 취득한 영상에 대한 학습자료 구축을 통해 도로 표지정보의 자동분류를 수행하였다. 분석결과 주의, 규제, 지시, 보조는 촬영된 이미지의 품질 및 형태 등 여러 가지 요소에 의해 정확도가 불규칙하게 나타났지만, 안내표지의 경우는 정확도가 97% 이상으로 높게 나타났다. 수치지도제작에 있어 전수학습을 이용한 이미지 자동분류 방식은 교통안전표지를 포함한 다양한 레이어들에 대한 자료 취득과 분류에 있어서 활용이 증가할 것으로 기대한다.

철근 사출 궤적 추적을 위한 시작지점 검출 방법 (Start Point Detection Method for Tracing the Injection Path of Steel Rebars)

  • 이준목;강대성
    • 한국정보기술학회논문지
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    • 제17권6호
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    • pp.9-16
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    • 2019
  • 최근 제조 공정을 개선하려는 기업들은 스마트 팩토리를 도입, 이에 따른 도약이 특별히 눈에 띈다. 이는 최소한의 수동 제어를 통해 완벽하게 생산시설의 프로세스를 수행하는 스마트 팩토리의 영역을 최대화하고 추론의 오차를 최소화 하는 것이 최종 목적이다. 본 연구는 무인 생산, 관리, 포장, 배송 관리를 위한 프로젝트의 일부로써 무인생산의 자동화 설비의 철근 추적을 통해 롤러의 자동 교정을 수행하기 위해 철근 추적 시작점 검출에 대한 연구이며, 시작지점부터 끝점까지의 위치를 정확히 추적해야 하는 요구사항을 만족해야 한다. 추적성능을 높이기 위해서는 시작점 설정이 주요한데 기존의 시간 기반 검출방법을 통해서는 조도, 분진 등 환경에 따라 추적오류의 발생 확률이 높다. 본 논문에서는 환경에 따른 오차를 줄이기 위해 고속 IR카메라의 평균 밝기 변화를 이용한 시작점 검출 방법을 제안하며, 제안 사항을 통해 15%이상의 성능 향상을 확인하였다.

Mg2NiHx-CaF2 수소 저장 복합체의 물질 전과정 평가 (Material Life Cycle Assessment on Mg2NiHx-CaF2 Composites)

  • 황준현;신효원;홍태환
    • 한국수소및신에너지학회논문집
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    • 제33권2호
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    • pp.148-157
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    • 2022
  • Research on hydrogen storage is active to properly deal with hydrogen, which is considered a next-generation energy medium. In particular, research on metal hydride with excellent safety and energy efficiency has attracted attention, and among them, magnesium-based hydrogen storage alloys have been studied for a long time due to their high storage density, low cost, and abundance. However, Mg-based alloys require high temperature conditions due to strong binding enthalpy, and have many difficulties due to slow hydrogenation kinetics and reduction in hydrogen storage capacity due to oxidation, and various strategies have been proposed for this. This research manufactured Mg2Ni to improve hydrogenation kinetics and synthesize about 5, 10, 20 wt% of CaF2 as a catalyst for controlling oxidation. Mg2NiHx-CaF2 produced by hydrogen induced mechanical alloying analyzed hydrogenation kinetics through an automatic PCT measurement system under conditions of 423 K, 523 K, and 623 K. In addition, material life cycle assessment was conducted through Gabi software and CML 2001 and Eco-Indicator 99' methodology, and the environmental impact characteristics of the manufacturing process of the composites were analyzed. In conclusion, it was found that the effects of resource depletion (ARD) and fossil fuels had a higher burden than other impact categories.

다중신호레벨튜닝 기법을 사용한 Mode S 확장스퀴터 수신기의 복조부 설계 및 구현 (The Design and Implementation of Mode S Extended Squitter Demodulator with Multi-signal Level Tuning Method)

  • 신희성;윤준철;서종덕;최상방
    • 한국정보통신학회논문지
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    • 제19권3호
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    • pp.697-707
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    • 2015
  • 본 논문은 CNS/ATM의 감시 기술 중 하나인 ADS-B 1090ES 시스템의 수신기 복조부 설계 및 구현에 대한 연구를 하였다. 연구된 복조부는 국제 기술문서 RTCA DO-260B와 EUROCAE ED-129에서 요구하는 모든 성능을 만족하며, 수신감도, 다이내믹 레인지 등의 성능 향상을 위하여 기존에 다중 진폭 샘플 복조 방식 중 베이스라인 다중 샘플 기술을 적용한 단일신호처리 기법을 제안하였다. 또한, 다중신호레벨튜닝 기법을 제안하여 단일신호처리 기법의 단점을 보완하고 송신출력 편차 및 수신기 하드웨어 제작 공정에 따른 균일하지 못한 수신 감도 레벨 차이에 대한 수신율 저하 문제를 최소화 하였다. 측정 결과 제안된 기법을 적용한 수신기는 다이내믹 레인지 0~-87dBm의 성능과 MTL -90dBm이 측정되었다. 이 결과는 ADS-B 1090ES 지상수신 장비의 국제 기술기준에서 요구하는 기준보다 -3dBm 낮은 우수한 성능을 나타냈으며, 이와 유사한 변조방법을 사용하는 시스템에 널리 응용이 가능할 것으로 사료된다.

매실 과육 자동 분리기를 이용하여 제조한 매실장아찌의 품질, 안전성 및 관능특성 (Quality, Safety and Sensory Characteristics of Plum Jangachi Produced using Automatic Plum Sarcocarp Separator)

  • 이상윤;박우준;김혁주
    • 한국산학기술학회논문지
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    • 제22권2호
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    • pp.368-377
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    • 2021
  • 매실은 생과로 섭취하기 보다는 가공하여 많이 섭취하는 대표적인 과실이다. 본 연구에서는 매실의 가공식품 중 하나인 장아찌를 제조하였는데 인력에 의존하던 씨 분리 및 과육 절단 작업을 기계화를 적용하여 자동으로 작업이 가능하게 하고 그 과정에서 제조 방법의 변형이 있었다. 이렇게 제조된 매실 장아찌의 미생물 검출 및 착색료와 보존료 검출 분석을 통해 품질과 안전성을 평가하였고 관능평가를 통해 외관, 향, 맛, 식감, 기호도를 알아보았다. 그 결과, 현재 시중에 판매되고 있는 매실 장아찌와 비교하였을 때 2.7±0.1 Log CFU/g으로 일반세균에서 평균보다 다소 높은 수치가 나왔으나 그 차이가 미미하였다. 나머지 대장균, 착색료, 보존료는 모두 불검출되어 품질 및 안전성은 양호하였다. 관능평가에서는 통계적으로 큰 차이가 없었고 외관에서는 시중에 판매되고 있는 제품들 보다 좋은 평가를 받았다. 본 연구결과를 통해 매실 가공식품의 기계화를 적용할 수 있는 기반을 마련하고 주산지의 지역 경제 활성화를 촉진하고 시장 경쟁력 측면에서도 충분하다고 판단된다.

Modern Paper Quality Control

  • Olavi Komppa
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2000년도 제26회 펄프종이기술 국제세미나
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    • pp.16-23
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    • 2000
  • The increasing functional needs of top-quality printing papers and packaging paperboards, and especially the rapid developments in electronic printing processes and various computer printers during past few years, set new targets and requirements for modern paper quality. Most of these paper grades of today have relatively high filler content, are moderately or heavily calendered , and have many coating layers for the best appearance and performance. In practice, this means that many of the traditional quality assurance methods, mostly designed to measure papers made of pure. native pulp only, can not reliably (or at all) be used to analyze or rank the quality of modern papers. Hence, introduction of new measurement techniques is necessary to assure and further develop the paper quality today and in the future. Paper formation , i.e. small scale (millimeter scale) variation of basis weight, is the most important quality parameter of paper-making due to its influence on practically all the other quality properties of paper. The ideal paper would be completely uniform so that the basis weight of each small point (area) measured would be the same. In practice, of course, this is not possible because there always exists relatively large local variations in paper. However, these small scale basis weight variations are the major reason for many other quality problems, including calender blacking uneven coating result, uneven printing result, etc. The traditionally used visual inspection or optical measurement of the paper does not give us a reliable understanding of the material variations in the paper because in modern paper making process the optical behavior of paper is strongly affected by using e.g. fillers, dye or coating colors. Futhermore, the opacity (optical density) of the paper is changed at different process stages like wet pressing and calendering. The greatest advantage of using beta transmission method to measure paper formation is that it can be very reliably calibrated to measure true basis weight variation of all kinds of paper and board, independently on sample basis weight or paper grade. This gives us the possibility to measure, compare and judge papers made of different raw materials, different color, or even to measure heavily calendered, coated or printed papers. Scientific research of paper physics has shown that the orientation of the top layer (paper surface) fibers of the sheet paly the key role in paper curling and cockling , causing the typical practical problems (paper jam) with modern fax and copy machines, electronic printing , etc. On the other hand, the fiber orientation at the surface and middle layer of the sheet controls the bending stiffness of paperboard . Therefore, a reliable measurement of paper surface fiber orientation gives us a magnificent tool to investigate and predict paper curling and coclking tendency, and provides the necessary information to finetune, the manufacturing process for optimum quality. many papers, especially heavily calendered and coated grades, do resist liquid and gas penetration very much, bing beyond the measurement range of the traditional instruments or resulting invonveniently long measuring time per sample . The increased surface hardness and use of filler minerals and mechanical pulp make a reliable, nonleaking sample contact to the measurement head a challenge of its own. Paper surface coating causes, as expected, a layer which has completely different permeability characteristics compared to the other layer of the sheet. The latest developments in sensor technologies have made it possible to reliably measure gas flow in well controlled conditions, allowing us to investigate the gas penetration of open structures, such as cigarette paper, tissue or sack paper, and in the low permeability range analyze even fully greaseproof papers, silicon papers, heavily coated papers and boards or even detect defects in barrier coatings ! Even nitrogen or helium may be used as the gas, giving us completely new possibilities to rank the products or to find correlation to critical process or converting parameters. All the modern paper machines include many on-line measuring instruments which are used to give the necessary information for automatic process control systems. hence, the reliability of this information obtained from different sensors is vital for good optimizing and process stability. If any of these on-line sensors do not operate perfectly ass planned (having even small measurement error or malfunction ), the process control will set the machine to operate away from the optimum , resulting loss of profit or eventual problems in quality or runnability. To assure optimum operation of the paper machines, a novel quality assurance policy for the on-line measurements has been developed, including control procedures utilizing traceable, accredited standards for the best reliability and performance.

국내 포장 폐기물에 따른 재질별 재활용 공정 현황 및 재활용 문제점 (The Current Status of Recycling Process and Problems of Recycling according to the Packaging Waste of Korea)

  • 고의석;심원철;이학래;강욱건;신지현;권오철;김재능
    • 한국포장학회지
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    • 제24권2호
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    • pp.65-71
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    • 2018
  • 생산자 책임 재활용제도(EPR)의 재활용의무대상 품목은 포장재군에 따라 종이팩, 유리병, 금속캔, 합성수지포장재 구분되어질 수 있다. 폐종이팩의 경우 압축된 종이팩을 해리하여 폴리에틸렌 필름 및 기타 이물질을 분리하고 세척, 분쇄, 건조과정을 거쳐 화장지 원단으로 제작한 후 다양한 화장지로 가공 생산하고 있다. 그러나 알루미늄 호일이 첩합된 종이팩은 재활용 공정 중 잔유물이 발생하여 화장지의 품질을 저해하고 제품 편의성을 위해 부착된 마개, 스트로우와 같은 새로운 성형구조의 제품들은 재활용 공정에서 수작업의 과정을 추가하여 재활용 수율을 낮추는 문제점이 있다. 유리병은 재사용과 재활용으로 구분가능하며 재사용은 주류, 음료병들이 대상이고 재활용은 1회용 유리병이나 깨진 유리병을 대상으로 하고 있다. 유리병 재활용은 폐유리병 회수 과정, 이물질 제거, 색상별 분류, 파쇄, 원료화 과정을 거쳐 제병업체에 공급되며, 철금속성분 제거, 저비중 물질 제거 등을 제외하고 대부분 수작업에 의존한다. 유리병은 무색 계열, 갈색 계열, 녹색 계열의 색상이 주를 이루고 있으며 재활용 과정에서 주된 3색 이외의 색상의 경우 재생원료의 품질을 저해시키는 원인이 되고 있다. 합성수지 라벨의 다량 접착제와 병의 직접 인쇄는 잉크의 색상에 의하여 품질저하가 발생하며, 유리병에 사용되는 플라스틱 마개 또한 재활용 공정에서 이물질 제거과정을 어렵게 한다. 금속캔은 자동선별기를 통해서 철캔과 알루미늄캔을 분류한 후 압축하여 용광로를 통해 철, 알루미늄으로 재생산된다. 재활용 공정에서 가공육 알루미늄 캡의 플라스틱 뚜껑은 선별이 어렵기 때문에 플라스틱 뚜껑을 사용하지 않거나 분리 배출할 수 있는 방안이 필요하며 금속캔 또한 금속이 아닌 마개, 라벨이 재활용 공정에서 수작업 공정을 추가로 필요하게 하고 있다. 합성수지 포장재 중 복합재질의 경우 선별된 압축품을 파쇄한 뒤 용융성형을 통한 물질 재활용, 열분해를 통한 유화, 압축성형을 통한 고형연료 제조단계를 통해 재생제품을 생산하며, 단일 합성수지는 자력선별, 풍력선별, 비중선별 등 다양한 방법을 통해 선별공정을 거처 압축, 파쇄, 세척, 용융압출, Pellet 형태의 재생 원료를 만드는 물질 재활용 과정을 거친다. 종이, 금속 라벨, 복합재질 리드 등은 합성수지 재활용에 문제를 발생시키는 요인으로 비중 1미만의 비수분리성 접(참)착식 라벨의 경우가 이에 해당한다. 이 연구를 통해 종이팩, 유리병, 금속캔, 합성수지의 재활용 공정 모두 재활용 대상과 다른 물질의 유입이 재활용공정을 방해하거나 재활용 비용, 시간을 증대시키고 있음을 확인하였다. 각 포장재별로 종이팩 포장재의 스트로우를 비롯한 합성수지 성형구조물과 금속과 유리병 포장재의 이물질을 포함한 라벨과 마개 및 잡자재 그리고 합성수지 포장재의 금속, 종이 복합재질이 이에 해당하였다. 따라서 재활용 산업의 활성화를 위해서는 제품이나 포장재의 설계 단계에서부터 재활용에 용이한 재질 구조가 요구되어지며, 정부차원의 지원과 관련 법 제도 개선이 필요하다.

대구지역 숙녀복업계 기업주가 요구하는 패션전문인 (The Fashion Professionals Required by the Ladies Apparel Manufacturers in Daegu)

  • 김효은
    • 한국의상디자인학회지
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    • 제4권1호
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    • pp.111-130
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    • 2002
  • This study performed a structural questionnaire survey and non-structural interview of the ladies apparel manufacturers in Daegu on the qualification for the employees, skills required for job performance, job training, automatic manufacturing systems, and the use of computer. The results are as follows. 1. Almost all of the apparel manufacturing systems were Pair System, except one Line System in one company. In terms of outsourcing, most of the manufacturers answered “yes,” and in 1998 the outsourcing process was sewing, but in the year 2002, outsourcing has been increased :12 manufacturers(57.1%) outsourcing most of the processes except patterning, 3(14.3%) outsourcing the finish of sewing. 2. The workforce of 1998 and that of 2002 shows a significant difference(P<. 01) between office work and management. The number of office workers has decreased from 15 down to 5.3 people. On the other hand, that of the management has slightly increased from 5.3 to 9.2 people. The number of the manual workers has decreased from 32.2 to 28.7 people. And the number of tailoring and patterning workers has slightly decreased, but the number has increased in sewing from 3.7 to 7.0 people. 3. The wage of an employee shows a significant difference between a sewing assistant(P<. 01) and a production manager(P<. 05), and the wage of a sewing assistant, in particular, has slightly raised from ₩905,000 to ₩1,054,000. 4. The qualifications required of employees are “cooperative human relations”(30.8%), “diligence,” and “ability for job analysis”(26.9%), and “positive thinking” (15.4%) in 1998, and “ability for job analysis”(38.5%), “cooperative human relations”(34.6%), and “positive thinking” (15.4%) in 2002. The areas for job openings are significantly different(P<. 01) depending on the year. Job openings in the design section has increased from 1(3.8%) to 16 manufacturers (61.5%), and decreased in tailoring section from 22(84.6%) to 2 manufacturers(7.7%). Job openings in the sewing section have increased form 2(7.7%) to 6 manufacturers (23.1%). In terms of sex of the employees, there is a significant difference(P<. 001). 19 companies(73.1%) wanted “male” in 1998, but 8 companies(30.8%) answered that they want “female” and 17 companies(65.4%) answered that “it does not matter.” About the educational background, there was a significant difference between the years. The number of the companies that want junior college graduates with an associate degree has increased(15 companies(57.7%). There was a significant difference(P<. 05) in major of the employee. The number of the companies that want fashion majors has increased from 5(19.2%) to 20(76.9%). 5. In terms of job skills required, there was no significant difference. In 1998, “production skills” (46.2%) and “ability for job analysis” (26.9%) were required, and in 2002, “ability for job analysis” (42.3%) and “emotional skills” (26.9%). 6. In regard to training for job skills, “fashion professional training” has slightly decreased from 65.4% in 1998 to 46.2% in 2002, however, “training for job analysis” has slightly increased from 30.8% in 1998 to 46.2% in 2002, which indicates the fact that “fashion professional training” and “ability for job analysis” have been emphasized. 7. The number of the manufacturers purchased apparel CAD has increased from 1(3.8%) to 3(11.5%), and the number of the manufacturers that have no plan for purchase has increased from 16(61.5%) in 1998 to 15(57.7%), still taking up a big proportion. 8. About the use of computers in manufacturing, there is a significant difference(P<. 05). The number of the manufacturers using computer has increased from 5(19.2%) to 15(57.7%) and that of the manufacturers which do not use computers has decreased from 17(57.7%) to 8(30.8%). 9. In the interviews with the owners of the manufacturers, they pointed that schools should give more weight on practical training courses, the invitation of experts in the specific field, complex production systems, training courses for sewing, field trip courses, and furthering specialty education, personality and vocational education.

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A Study on Development of Off-Line Path Programming for Footwear Buffing Robot

  • Lho, Tae-Jung;Kang, Dong-Joon;Che, Woo-Seung;Kim, Jung-Young;Kim, Min-Sung
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.1469-1473
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    • 2004
  • We suggest how to program off-line robot path along shoes' outsole shape in the footwear buffing process by a 5-axis microscribe system like robot arms. This microscribe system developed consists a 5-axis robot link with a turn table, signal processing circuit, PC and an application software program. It makes a robot path on the shoe's upper through the movement of a microscribe with many joints. To do this, first it reads 5-encoder's pulse values while a robot arm points a shoes' outsole shape from the initial status. This system developed calculates the encoder pulse values for the robot arm's rotation and transmits the angle pulse values to the PC through a circuit. Then, Denavit-Hartenberg's(D-H) direct kinematics is used to make the global coordinate from robot joint one. The determinant is obtained with kinematics equation and D-H variable representation. To drive the kinematics equation, we have to set up the standard coordinates first. The many links and the more complicated structure cause the difficult kinematics problem to solve in the geometrical way. Thus, we can solve the robot's kinematics problems efficiently and systematically by Denavit-Hartenberg's representation. Finally, with the coordinate values calculated above, it can draw a buffing gauge-line on the upper. Also, it can program off-line robot path on the shoes' upper. We are subjected to obtaining shoes' outline points, which are 2 outlines coupled with the points and the normal vector based on the points. These data is supposed to be transformed into .dxf file to be used for data of automatic buffing robot. This system developed is simulated by using spline curves coupled with each point from dxf file in Autocad. As a result of applying this system to the buffing robot in the flexible footwear manufacturing system, it can be used effectively to program the path of a real buffing robot.

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광 삼각법 측정 알고리즘을 이용한 자동차 도어 간격 측정 및 보정에 관한 연구 (A study on measurement and compensation of automobile door gap using optical triangulation algorithm)

  • 강동성;이정우;고강호;김태민;박규백;박정래;김지훈;최두선;임동욱
    • Design & Manufacturing
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    • 제14권1호
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    • pp.8-14
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    • 2020
  • In general, auto parts production assembly line is assembled and produced by automatic mounting by an automated robot. In such a production site, quality problems such as misalignment of parts (doors, trunks, roofs, etc.) to be assembled with the vehicle body or collision between assembly robots and components are often caused. In order to solve such a problem, the quality of parts is manually inspected by using mechanical jig devices outside the automated production line. Automotive inspection technology is the most commonly used field of vision, which includes surface inspection such as mounting hole spacing and defect detection, body panel dents and bends. It is used for guiding, providing location information to the robot controller to adjust the robot's path to improve process productivity and manufacturing flexibility. The most difficult weighing and measuring technology is to calibrate the surface analysis and position and characteristics between parts by storing images of the part to be measured that enters the camera's field of view mounted on the side or top of the part. The problem of the machine vision device applied to the automobile production line is that the lighting conditions inside the factory are severely changed due to various weather changes such as morning-evening, rainy days and sunny days through the exterior window of the assembly production plant. In addition, since the material of the vehicle body parts is a steel sheet, the reflection of light is very severe, which causes a problem in that the quality of the captured image is greatly changed even with a small light change. In this study, the distance between the car body and the door part and the door are acquired by the measuring device combining the laser slit light source and the LED pattern light source. The result is transferred to the joint robot for assembling parts at the optimum position between parts, and the assembly is done at the optimal position by changing the angle and step.