• 제목/요약/키워드: Automatic Inspection System

검색결과 371건 처리시간 0.025초

검사공정 자동화를 위한 실시간 비전알고리즘 개발 및 응용에 관한 연구 (A Study on Development and Application of Real Time Vision Algorithm for Inspection Process Automation)

  • 백승학;황원준;신행봉;최영식;박대영
    • 한국산업융합학회 논문집
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    • 제19권1호
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    • pp.42-49
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    • 2016
  • This study proposes a non-contact inspective technology based robot vision system for Faulty Inspection of welding States and Parts Shape. The maine focus is real time implementation of the machining parts' automatic inspection by the robotic moving. For this purpose, the automatic test instrument inspects the precision components designator the vision system. pattern Recognition Technologies and Precision Components for vision inspection technology and precision machining of precision parts including the status and appearance distinguish between good and bad. To perform a realization of a real-time automation integration system for the precision parts of manufacturing process, it is designed a robot vision system for the integrated system controller and verified the reliability through experiments. The main contents of this paper, the robot vision technology for noncontact inspection of precision components and machinery parts is useful technology for FA.

LCD모듈의 측면검사 알고리즘의 개발 (Development of Automatic Side-View Inspection Algorithm for LCD Modules)

  • 이재혁
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년 학술대회 논문집 정보 및 제어부문
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    • pp.425-427
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    • 2006
  • In this paper, an automatic side-view inspection algorithm for LCD modules is proposed. Until now, most parts of inspection is performed by human inspectors, which means very high product costs. So inspection automation is the very hot issue in the LCD industries. However, it is not easy problem to replace the human by computer vision system. In the many inspections which are based on the human eyes, side-view inspection is most hard problem to solve. In this paper, an image morphing algorithm is developed, which will help to enable the automation of the side-view inspection process.

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라인스캔 카메라를 이용한 Floating Seal 시각 검사 시스템의 개발 (Development of Floationg Seal Inspection System Using Line Scan Camera)

  • 박창목;왕지남
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.60-70
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    • 1999
  • An efficient automatic inspection system for Floating Seal is developed, The proposed system consists of a high resolution line scan camera, microcomputer, and PLC (Programmable Logic Controller). In order to perform rapid inspection, The ROI (Region of Interest) is extracted from the original image. There are types of defects; shape defects and surface defects. Each features of defects are captured by edge detect, segmentation, morphological operation, and threshold analysis. PLC controller is used to synchronize the whole system and store the inspection results temporarily to reduce the overhead of microcomputer. As a result, the system is being utilized successfully in a teal inspection line.

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An Autonomous Operational Service System for Machine Vision-based Inspection towards Smart Factory of Manufacturing Multi-wire Harnesses

  • Seung Beom, Hong;Kyou Ho, Lee
    • Journal of information and communication convergence engineering
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    • 제20권4호
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    • pp.317-325
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    • 2022
  • In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

고감성 패턴 제조를 위한 반자동 검단기의 개발 (Development of a Semi-automatic Cloth Inspection Machine for High-quality Fabric Patterns)

  • 김주용;김기태
    • 감성과학
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    • 제11권2호
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    • pp.207-214
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    • 2008
  • 직물의 결점은 원단손실을 가중시키기 때문에, 검단공정에서 결점부위를 제거한다. 실제공장에서 이뤄지는 검단공정은 육안판정방식과 전자동 방식 중 하나를 채택하는데, 두 방식 나름대로 장단점이 있다. 본 연구에서는 육안판정과 전자동 방식의 장점만을 모아 검출은 사람이 하지만, 결점위치 정보 제공 및 결점정보 기록을 컴퓨터가 하도록 반자동 검단기를 개발하였다. 본 연구에서 개발한 레이저 그리드는 결점의 위치를 검단자가 쉽게 파악하도록 돕는 역할을 하며, 야드미터는 자동으로 결점의 위치를 측정하는 역할을 한다. 컴퓨터는 야드미터로 측정된 직물의 길이와 사람이 검출한 결점의 위치정보를 받아들여 저장하고 직물의 결점정보를 한눈에 보여주는 역할을 한다. 실제 사용되는 직물을 대상으로 특정 패턴으로 재단했을 때의 손실률을 계산하여 개발된 시스템의 성능을 객관적으로 평가하였다.

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머신비전 자동검사를 위한 대상객체의 인식방향성 개선 (Recognition Direction Improvement of Target Object for Machine Vision based Automatic Inspection)

  • 홍승범;홍승우;이규호
    • 한국정보통신학회논문지
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    • 제23권11호
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    • pp.1384-1390
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    • 2019
  • 본 논문은 머신비전기반 자동검사를 위한 대상객체의 인식방향성 개선 연구로서, 영상카메라에 의한 자동 비전검사의 과정에서 제한성이 따르는 대상 객체의 인식방향성을 개선하는 방법을 제안한다. 이를 통하여 머신비전 자동검사에서 시험대상물의 위치와 방향에 상관없이 검사대상의 영상을 검출할 수 있게 함으로써 별도 검사지그의 필요성을 배제하고 검사과정의 자동화 레벨을 향상시킨다. 본 연구에서는 검사대상으로서 와이어 하네스 제조과정에서 실제 적용할 수 있는 기술과 방법을 개발하여 실제 시스템으로 구현한 결과를 제시한다. 시스템구현 결과는 공인기관의 평가를 통하여, 정밀도, 검출인식도, 재현률 및 위치조정 성공률에서 모두 성공적인 측정결과를 얻었고, 당초 설정하였던 10종류의 컬러구별 능력, 1초 이내 검사시간, 4개 자동모드 설정 등에서도 목표달성을 확인하였다.

솔더 페이스트 자동검사를 위한 2-D/3-D 복합 알고리즘 (2-D/3-D Combined Algorithm for Automatic Solder Paste Inspection)

  • 조상현;이상윤;임쌍근;최흥문
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.173-176
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    • 2002
  • In this paper, we present the combined 2-D and 3-D algorithms for automatic solder paste inspection. For automatic inspection, optical system for the combined inspection and driving unit is made. One-pass run length algorithm that has fast and efficient memory space is applied to the input image fur extracting solder paste patterns. The path of probe movement is then calculated for an automatic inspection. For a fast 3-D inspection, the phase shift algorithm based on Moire interferometry is also used. In addition, algorithms used in this paper are coded by $MMX^{TM}$. A probe system is manufactured to simultaneously inspect 2-D and 3-D for 10mm$\times$10mm field of view, with resolutions of 10 $\mu\textrm{m}$for both x, y axis and 17 $\mu\textrm{m}$for z axis, and then, experiments on several PCBs are conducted. The processing times of 2-D and 3-D, excluding an image capturing, is 0.039 sec and 0.047 sec, respectively. The credible result with $\pm$ 1$\mu\textrm{m}$uncertainty can be also achieved.

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광필터의 스펙트럼 검사시스템 개발 (A New System Development for the Spectrum Inspection of Optical Filters)

  • 김승철;김경범
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.57-64
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    • 2006
  • Optical filters in WDM are passive communication components used in case of transmitting and reflecting lights with specific wavelengths. In this paper, a novel mechanism for the automatic and optical alignment has been presented. It includes minimum axes not to be coupled each other. The automatic spectrum inspection system has been developed to improve the alignment time of reference optical ray, spectrum inspection time and inspection quality, simultaneously. It has been confirmed that the proposed spectrum inspection system is faster, more precise and more reliable than those based on the conventional handwork.

머신비젼을 이용한 크림솔더상에 장착된 SMD의 검사시스템 개발에 관한 연구 (A Study on the Development of Inspection System of SMD Mounted on Cream Solder Using Machine Vision)

  • 신동원;박경석
    • 한국기계가공학회지
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    • 제2권2호
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    • pp.67-74
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    • 2003
  • This paper presents the development of the Inspection machine for SMD mounted on cream solder of PCB. There are mounting errors of SMD such as misalignment, missing part, wrong orientation, wrong polarity and so on. The main hardware of the system consists of a machine vision part and a motion control part. Operating software has been developed in GUI environment to help user convenience. The Inspection Jobs consist of two procedures, that is, creation of the inspection reference data and automatic inspection. The Inspection reference data has a tree structure of linked list including PCB information, blocks, components, windows, and inspection methods. This paper presents versatile inspection methods which include a section length method, a projection method and histogram method. Therefore, user can choose the suitable procedure for various components. Finally, the automatic Inspection procedure using the reference data checks the mounting errors of components.

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3차원 자동 검사 시스템 개발 (Development of Automatic 3D Measurement System)

  • 이영진;배종일;홍순일;송달섭;이만형
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 D
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    • pp.2849-2850
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    • 2000
  • We developed an automatic 3D inspection system. The system consists of two parts one includes hardwares such as actuators. linear scales and a probe. etc. the other involves softwares for management and control of the system. Compared with existing 3D measurement systems. this system achieved automatically the inspection. This automatic inspection makes the system have some advantages to reduce a measurement time and to be easily used by operators.

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