• Title/Summary/Keyword: Automatic Excavator

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Development of a Machine Control Technology and Productivity Evaluation for Excavator (굴착기 머신 콘트롤 기술 개발 및 생산성 향상 평가)

  • Lee, Min Su;Shin, Young Il;Choi, Seung Joon;Kang, Han Byul;Cho, Ki Yong
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.37-43
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    • 2020
  • An intelligent excavator can be divided into Machine Guidance (MG), semi-automatic, and unmanned by technology. The MG technology excavator is equipped with a tilt sensor on each link of the excavator and a GPS is installed on the excavator body to inform the user of the position of the excavator bucket end. Machine control (MC) technology that assists the user's work can be divided into semi-automatic and fully automatic technology. The semi-automatic MC equipment has already been commercialized by Komatsu and Caterpillar. The MC excavator is equipped with an electro-hydraulic system, sensors and controllers to control the excavator bucket end according to the user's needs. In this study, the semi-automated excavator modified based on manual excavator, is equipped with an electro-hydraulic system, a controller system, multi-sensors and a control algorithm is developed to assist in excavation work such as leveling and grading. By applying the developed technology, it was possible to confirm productivity improvement compared to manual digging and leveling work. In the future, further research to improve the accuracy of the hydraulic precision control and collaborative work with heterogeneous construction equipment such as dump truck and automated collaboration tasks technology could be developed.

Position Control of the Pneumatic Excavator System Using Adaptive Sliding Mode Controller (적응슬라이딩 모드 제어기를 이용한 공압굴삭기 시스템의 위치 제어)

  • Lim, Tae-Hyeong;Cheon, Se-Young;Yang, Soon-Yong;Choi, Jeong-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.12
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    • pp.82-87
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    • 2007
  • Excavator has been used in wide field since the attachment in the end effect can be changeable according to the purpose of working. However, efficiency of work using excavator mainly depends on an operator's ability. For the purpose of improving the efficiency of work and reducing the fatigue of operator, the automatic excavator system has been researched. In this paper, the tracking control system of each links of excavator is designed before developing the automatic excavator system. In order to apply the tracking control system, the pneumatic excavator system is developed and the tracking control system is applied. For designing the tracking control system, the adaptive sliding mode control algorithm is proposed. The performance of the proposed control system is evaluated through experiments using the pneumatic excavator system.

Development and Identification of Pneumatic Excavator System (모형 공압굴삭기 시스템 구축)

  • Lee, Hong-Sun;Cheon, Se-Young;Lim, Tae-Hyeong;Kim, Sung-Su;Choi, Jeong-Ju;Yang, Soon-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.31-36
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    • 2007
  • The excavator is complex machinery which has widely used in the construction site, deck of harbor and deep sea. The one of important issue of excavator system in recent is an automation of it in order to improve a working efficiency, a convenience working circumstance and work satisfaction. However, since there are large nonlinearities of control circuit, actuating cylinder, joiners of hydraulic units and changing loads etc., it is difficult to develope an automatic excavator system. Therefore, in this study, toy scale pneumatic excavator system is constructed and the remote control system is installed on it, before developing the automatic excavator system. In order to design the control system of the developed pneumatic excavator system, the transfer function is obtained using signal processing method and the controller gains of PID are decided based on CDM(coefficient diagram method). The obtained transfer function and the performance of the proposed control system is evaluated through experiments and computer simulation.

Development of a Miniaturized Automatic Excavator with Time-Varying Sliding Mode Controller (시변 슬라이딩 모드 제어기를 이용한 모형 자동 굴삭기 개발)

  • Choi, Jeong-Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.8
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    • pp.3391-3397
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    • 2011
  • These excavators have been widely used due to their flexibility in handing various tasks via simple changes of their attachments. Since the performance of manually-operated excavators heavily depend on the operators' skill level, there is a strong need for developing automatic excavators in the industry. In order to achieve such goals, exiting approaches have studied direct modification of existing hydraulic systems in the excavator for feed back control of each link. This paper presents a miniaturized automatic excavator that can be used for the development and demonstration of advanced control algorithm for excavators under a safer environment with reduced cost. Two PCs were installed and connected to the excavator through wireless communications for its control and monitoring. Tracking control of each link using a time varying sliding mode controller was performed through experiments on the developed system to demonstrate its ability.

Development of a Cyber-physical System - A Virtual Autonomous Excavator (사이버 물리적 시스템의 개발 - 가상 자율적 굴삭기)

  • Park, Hong-Seok;Le, Ngoc-Tran
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.3
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    • pp.298-311
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    • 2015
  • Nowadays, automatic digging operation of an excavator is a big challenge due to the complexity of digging environment, the hardness of soil and buried obstacles into the ground. In order to achieve the maximum soil bucket volume, this paper introduces a novel engineering model that was developed as a virtual excavator in the design phase. Through this model, the designs of mechanical and control systems for autonomous excavator are executed and modified easily before developing in real testbed. Based on a concept of an autonomous excavation, a mechanical system of excavator was first designed in SOLIDWORKS, and a soil model also was modeled by finite-element analysis in ANSYS, both modeled models were then exported to ADAMS environment to investigate the digging behavior through virtual simulation. An intelligent control strategy was generated in MATLAB/Simulink to control the excavator operation. The simulation results were demonstrated by effectiveness of the proposed excavator robot in testing scenarios with many soil types and obstacles.

The Position Control of Stroke Sensing Cylinder for Automatic Excavation (자동 굴삭을 위한 스토로크 센싱 실린더 위치 제어)

  • 손구영;심재군;양순용;이병룡;안경관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.475-480
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    • 2002
  • The Field Robot means the machinery applied for outdoor tasks in construction, agriculture and undersea etc. In this study, to field-robotize a hydraulic excavator that is mostly used in construction working, we developed an interfacing hardware part of stroke sensing cylinder using magnetic sensor and estimated its performance. It is illustrated by experiment that the proposed control system by stroke sensing cylinder gives good performances in the position control

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The Position Control of Stroke Sensing Cylinder for Automatic Excavation

  • Son, Ku-Young;Kim, Sung-Su;Yang, Soon-Yong;Lee, Byung-Ryong;Ahn, Kyung-Kwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.105.3-105
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    • 2002
  • The Field Robot means the machinery applied for outdoor tasks in construction, agriculture, and undersea etc. In this study, to robotize the hydraulic excavator that is mostly used in construction working. we developed an interfacing hardware units of stroke sensing cylinder using magnetic sensor and estimated its performance. It is illustrated by experiment that the proposed control system by stroke sensing cylinder gives good performances in the position control.

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A Development of Stroke Sensing Cylinder for Position Control Using Magnetic Sensor (I) (자기센서를 이용한 위치제어용 스트로크 측정 실린더 개발(I))

  • Lee, M.C.;Choi, Y.J.;Lee, M.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.136-144
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    • 1996
  • We developed a part of stroke sensing cylinder for position control of automatic excavator and its measurement system. In this paper, for development of stroke sensing cylinder, we consist of 2-axis control instrument system with Hall sensor. A performance of piston rod with magnetic scales is evaluated by the developed measurement system. Furthermore, the position control for good performance of instrument system is achieved by a sliding mode control which is a new method diminishing the chattering in that control by setting 2-dead band along the swtching line. The unknown parameters for sliding mode control are estimated by the signal compression method.

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A Study on the Hydraulic Simulation of Automatic Excavation System (자동굴삭시스템을 위한 굴삭기 유압부 시뮬레이션에 관한 연구)

  • Kwon, Soon-Kwang;Lee, Hong-Seon;Lee, Chang-Don;Yang, Soon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.984-989
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    • 2008
  • Hydraulic excavators have been one of the most popular devices in the various industries for construction, forestry and agriculture etc. Because the excavators generally work in poor environment, the various organizations study to automate those. In this paper, a hydraulic simulation for evaluation of automatical excavation system is presented. It is using the AMESim based on the 1.5 ton excavator with fixed displacement pumps, and operated by signals those control pilot pressure to spools of the main control valve. The main control valve is regarded that only consists of boom, arm and bucket. This simulation program is expected to apply to evaluation of the controller for automatic excavation system and to estimate of effect in accordance with change of some components or parameter.