• Title/Summary/Keyword: Automated Visual Inspection

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The automatic tire classfying vision system for real time processing (실시간 처리를 위한 타이어 자동 선별 비젼 시스템)

  • 박귀태;김진헌;정순원;송승철
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.358-363
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    • 1992
  • The tire manufacturing process demands classification of tire types when the tires are transferred between the inner processes. Though most processes are being well automated, the classification relies greatly upon the visual inspection of humen. This has been an obstacle to the factory automation of tire manufacturing companies. This paper proposes an effective vision systems which can be usefully applied to the tire classification process in real time. The system adopts a parallel architecture using multiple transputers and contains the algorithms of preprocesssing for character recognition. The system can be easily expandable to manipulate the large data that can be processed seperately.

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Automated Visual Inspection System of PDP Chassis (PDP 섀시 자동 시각 검사 시스템 구현)

  • 신은석;한광수;최준수
    • Proceedings of the Korean Information Science Society Conference
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    • 2004.04b
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    • pp.694-696
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    • 2004
  • PDP 섀시는 우리나라의 핵심 제품중의 하나인 POP의 부품으로 특정 공장에서 한 달에 수만 개 이상을 생산하고 있다. 섀시에 포함된 홀, 탭홀, 스터드, 리벳의 유무를 검사하는데 모든 제품에 대한 전수검사가 요구되고 있다. 본 연구에서는 컴퓨터 비젼 기술을 이용한 POP 섀시 자동 시각 검사 시스템을 설계 구현하였고 이를 산업체에서 적용한 결과 신속하고 정확한 100% 검사가 가능함을 보였다.

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On the Development of an Inspection Algorithm for Micro Ball Grid Array Solder Balls ($\mu$BGA패키지 납볼 결함 검사 알고리듬 개발에 관한 연구)

  • 박종욱;양진세;최태영
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.3
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    • pp.1-9
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    • 2001
  • This paper proposes an inspection algorithm for micro ball grid array ($\mu$BGA) solder balls. This algorithm is motivated by the difficulty of finding defect balls by human visual inspection due to their small dimensions. Specifically, it is developed herein an automated vision-based inspection algorithm for $\mu$BGA's, which can inspect solder balls not only for so-called two dimensional errors, such as missings, positions and sizes, but also for height errors. The inspection algorithm uses two dimensional images of $\mu$BGA obtained through special blue illumination, and processes them with a rotation-invariant sub algorithm. It can also detect height errors when a two-camera system is available. Simulation results show that the proposed algorithm is more efficient in detecting ball defects compared with the conventional algorithms.

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A study on the inspection algorithm of FIC device in chip mounter (칩 마운터에의 FIC 부품 인식에 관한 연구)

  • Lyou, Kyoung;Moon, Yun-Shik;Kim, Kyoung-Min;Park, Gwi-Tae
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.3
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    • pp.384-391
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    • 1998
  • When a device is mounted on the PCB, it is impossible to have zero defects due to many unpredictable problems. Among these problems, devices with bent corner leads due to mis-handling and which are not placed at a given point measured along the axis are principal problem in SMT(Surface Mounting Technology). It is obvious that given the complexity of the inspection task, the efficiency of a human inspection is questionable. Thus, new technologies for inspection of SMD(Surface Mounting Device) should be explored. An example of such technologies is the Automated Visual Inspection(AVI), wherein the vision system plays a key role to correct this problem. In implementing vision system, high-speed and high-precision are indispensable for practical purposes. In this paper, a new algorithm based on the Radon transform which uses a projection technique to inspect the FIC(Flat Integrated Circuit) device is proposed. The proposed algorithm is compared with other algorithms by measuring the position error(center and angle) and the processing time for the device image, characterized by line scan camera.

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An Automated System for Inspecting Surface Finishes of Gear Teeth (기어날끝의 표면마무리에 대한 품질검사시스템)

  • Kim, Seong-Jun;Lim, Joon-Mook
    • IE interfaces
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    • v.9 no.2
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    • pp.105-117
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    • 1996
  • This paper presents an automated system for inspecting surface finish quality of gear teeth. The purpose of the presented system is to improve both efficiency and reliability of a gear inspection process with a lower cost. The system consists of two modules; one is for data collection and the other for data analysis. While and A/D converter is built in a PC to efficiently obtain digitized data, a window-based software for conducting quality tests is provided using VISUAL BASIC as well as C++. We successfully connect them with the existing gear tester. This system would be also useful for the gear quality improvement by means of a continuous data management.

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Automation of urine dipstick test by simultaneous scanning : A pilot study (요 스트립검사 자동화를 위한 동시 비교 스캔 기법 예비 연구)

  • Lee, Sang-Bong;Choi, Seong-Su;Lee, In-Kwang;Han, Jeong-Su;Kim, Wan-Seok;Kim, Wun-Jae;Cha, Eun-Jong;Kim, Kyung-Ah
    • Journal of Sensor Science and Technology
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    • v.19 no.3
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    • pp.169-175
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    • 2010
  • Urinalysis is an important clinical test to diagnose urinary diseases, and dipstick method with visual inspection is widely applied in practice. Automated optical devices recently developed have disadvantages of long measurement time, big size and heavy weight, accuracy degradation with time, etc. The present study proposed a new computer scanning technique, in which the test strip and the standard chart were simultaneously scanned to remove any environmental artifacts, followed by automated differentiation with the minimum distance algorithm, leading to significant enhancement of accuracy. Experiments demonstrated an accuracy of 100 % in that all test results were identical with the human visual inspection. The present technique only uses a personal computer with scanner and shortens the test time to a great degree. The results are also stored and accumulated for later use which can be transmitted to remote locations through a network, thus could be easily integrated to any ubiquitous health care systems.

Searching for Dwarf Galaxies in Deep Images of NGC 1291 obtained with KMTNet

  • Byun, Woowon;Kim, Minjin;Sheen, Yun-Kyeong;Park, Hong Soo;Ho, Luis C.;Lee, Joon Hyeop;Jeong, Hyunjin;Kim, Sang Chul;Park, Byeong-Gon;Seon, Kwang-Il;Ko, Jongwan
    • The Bulletin of The Korean Astronomical Society
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    • v.44 no.2
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    • pp.38.3-38.3
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    • 2019
  • We present newly discovered dwarf galaxy candidates in deep wide-field images of NGC 1291 obtained with KMTNet. We identify 15 dwarf galaxy candidates by visual inspection within the virial radius of NGC 1291. Using imaging simulations, we demonstrate that our imaging data is complete up to 26 mag arcsec-2 or -10 abs.mag with > 70% of the completeness rate. We also apply automated detection method to find the dwarfs. However, the completeness and the reliability are relatively low compared to the visual inspection. We find that structural and photometric properties of dwarf candidates such as effective radius, central surface brightness, Sérsic index, and absolute magnitude appear to be consistent with those of known dwarf galaxies in nearby groups and clusters, except for color. NGC 1291, residing in a relatively isolated environment, tends to accompany bluer dwarf galaxies (≃0.58) than those in denser environment. It shows that the quenching of dwarfs is susceptible to the environment.

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A study on Optical Element Pick-up Mechanism of Ultrasonic Transport System (초음파 이송 장치의 광소자 픽업 메커니즘에 관한 연구)

  • Jeong S.H.;Kim G.H.;Shin S.M.;Lee S.H.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.327-328
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    • 2006
  • Recently, as the infocomindustry is developed, the semiconductor industry as well as the optical industry such as the optical communication and the optical instrument is developed rapidly. The transmission, storage and processing of information has been reaching an limit because amounts of information increase rapidly. The more quickly the optical communication is developed, the more sharply the demand of optical elements increase. The transport and inspection process is time consuming and the error rate is high, because this process are not automated in case of an optical lens. In this paper, the pick-up system that can hold optical elements and be transferred by the ultrasonic transport system is developed. The inspection system that distinguishes between the existence and the nonexistence of a defect is connected easily to pick-up system. The pick-up system separates the optical glass lens by results of the inspection. The automation program is developed by visual c++ programming.

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Development of an Edge-based Point Correlation Algorithm Avoiding Full Point Search in Visual Inspection System (전탐색 회피에 의한 고속 에지기반 점 상관 알고리즘의 개발)

  • Kang, Dong-Joong;Kim, Mun-Jo;Kim, Min-Sung;Lee, Eung-Joo
    • The KIPS Transactions:PartB
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    • v.11B no.3
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    • pp.327-336
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    • 2004
  • For visual inspection system in real industrial environment, it is one of most important tasks to design fast and stable pattern matching algorithm. This paper presents an edge-based point correlation algorithm avoiding full search in visual inspection system. Conventional algorithms based on NGC(normalized gray-level correlation) have to overcome some difficulties for applying to automated inspection system in factory environment. First of all, NGC algorithms need high time complexity and thus high performance hardware to satisfy real-time process. In addition, lighting condition in realistic factory environments if not stable and therefore intensity variation from uncontrolled lights gives many roubles for applying directly NGC as pattern matching algorithm in this paper, we propose an algorithm to solve these problems from using thinned and binarized edge data and skipping full point search with edge-map analysis. A point correlation algorithm with the thinned edges is introduced with image pyramid technique to reduce the time complexity. Matching edges instead of using original gray-level pixel data overcomes NGC problems and pyramid of edges also provides fast and stable processing. All proposed methods are preyed from experiments using real images.

BIM and Thermographic Sensing: Reflecting the As-is Building Condition in Energy Analysis

  • Ham, Youngjib;Golparvar-Fard, Mani
    • Journal of Construction Engineering and Project Management
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    • v.5 no.4
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    • pp.16-22
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    • 2015
  • This paper presents an automated computer vision-based system to update BIM data by leveraging multi-modal visual data collected from existing buildings under inspection. Currently, visual inspections are conducted for building envelopes or mechanical systems, and auditors analyze energy-related contextual information to examine if their performance is maintained as expected by the design. By translating 3D surface thermal profiles into energy performance metrics such as actual R-values at point-level and by mapping such properties to the associated BIM elements using XML Document Object Model (DOM), the proposed method shortens the energy performance modeling gap between the architectural information in the as-designed BIM and the as-is building condition, which improve the reliability of building energy analysis. Several case studies were conducted to experimentally evaluate their impact on BIM-based energy analysis to calculate energy load. The experimental results on existing buildings show that (1) the point-level thermography-based thermal resistance measurement can be automatically matched with the associated BIM elements; and (2) their corresponding thermal properties are automatically updated in gbXML schema. This paper provides practitioners with insight to uncover the fundamentals of how multi-modal visual data can be used to improve the accuracy of building energy modeling for retrofit analysis. Open research challenges and lessons learned from real-world case studies are discussed in detail.