• Title/Summary/Keyword: Automated Tool

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Design Method for Multi-Stage Gear Drive (다단 치차장치의 설계법)

  • 정태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.470-475
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    • 1999
  • Recently as the application of gear drive increases in high-speed and high-loading, the concern of designing multi-stage gear drive is being risen. Until now however, the research of gear drive is focused on single-stage gear drive and the design depends on experiences and know-how of designer and is carried out by trial and error. This research automated the basic design and the configuration design for two and three-stage gear drives which consist of cylindrical gears. In basic design, design is executed with two design processes, which minimize the overall volume of gear, and whose results are compared each other. In configuration design, the positions of gears are determined to minimize the volume of gearbox using the result of basic design and simulated annealing algorithm.

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A Study on Automatic Finishing for Die & Mold Surface Using Magnetic Abrasive Polishing (자기연마법을 이용한 금형면의 다듬질 가공자동화 연구)

  • 이용철;안제정박;중천위웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.97-101
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    • 1995
  • This paper describes a new surface finishing process which uses magnetic abrasive polishing. This is applied to automatic finishing of die & mold surface. Nowadays, most of die & mold meanufaturing procedures have been automated by the introduction of NC machine tool and CAD/CAM system. But the surface finishing of die & mold must be done by hand work of well-skilled workers. Though many attempts were tried in the past 15 years to eliminate this hand work, the automatic finishing of die & mold surface with 3D curvature has not been achieved yet. New magnetic abrasive finishing process is thought as one of the possible methods for the automation of 3D surface finishing. In order to improve the grindability of the method, ultra-high speed and 5-axis machining was introduce. The magnetic abrasive polishing which has adopted these methods was confirmend to improve the efficiencyof die & mold surface finishing.

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Reduction of Design Variables for Automated Optimization of Injection Mold Cooling Circuit (사출금형 냉각회로 자동최적화를 위한 설계변수 감소 방안)

  • Rhee, B.O.;Choi, J.H.;Tae, J.S.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.4
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    • pp.417-422
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    • 2009
  • The injection mold cooling circuit optimization was studied with a response surface method in the previous research. It took so much time to find an optimum solution for a large product due to an extensive amount of calculation time for the CAE analysis. In order to use the optimization technique in the actual design process, the calculation time should be much reduced. In this study, we tried to reduce the number of design variables with the concept of the close relationship between the depth and the distance of cooling channel. The optimum ratio of the distance to the depth of cooling channels for a 2-dimensional problem was 2.0 so that the optimum ratio was again sought out for 4 large automotive parts. Therefore, the number of design variables for the cooling circuit optimization can be reduced in half, resulting in much faster running time for the optimization as a design tool.

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CAD system development for design of limit gauges (限界 게이지의 自動 設計에 관한 硏究)

  • Lee, Dong-Ju;Lee, Kwang-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.38-44
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    • 1996
  • The CAD system for design and drawing of limit gauges was constructed and developed. This system was made by Visual Basic program. Using this system, drawings together with concerned data for the manufacturing of limit gauges are generated on the screen, file and printer. The data base was constructed by referring handbooks, textbooks, relevant standards and regulations. This system was proved a powerful tool for design and drawing of limit gauges by actual applications. The output drawings from this system are in good agreement with the drawings and data of the concerned standards and regulations.

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Performance Analysis and Evaluation for Flexibility of Manufacturing Systems in QM era (품질경영시대의 유연성을 갖는 생산시스템의 성능분석 및 평가)

  • Lee, Seung-Hyun;Yoo, Wang-Jin
    • Journal of Korean Society for Quality Management
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    • v.27 no.2
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    • pp.251-262
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    • 1999
  • In the automated manufacturing systems, the problem regarding how to make production activities flexible is even more important and critical than that regarding how to product large quantities, and the more flexible, if possible, the manufacturing system is, the more competitiveness and profitable factors it gets. This research, therefore, concentrated on establishing the flexibility and evaluating performance on the manufacturing system, operational flexibility is considered because of enabling the manufacturing system to get both the improvement of production rate and the adaptive ability of environment changes. For it, we used the analytical tool, GSPNs, which is a kind of timed Petri-Nets. GSPNs is competent enough to consider practical situations just like operation priorities, machine failure, randomness, concurrency and so on. Through the GSPNs analysis, it is confirmed that in the manufacturing system with operational flexibility is compatible with the traditional performances such as production rate or mean waiting time.

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Study on the real time chatter detection method during the high accurate grinding process (정밀연삭시 발생하는 채터진동 실시간 감시에 대한 연구)

  • Kim, InWoong;Lee, SunPyo;Choi, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.745-750
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    • 2014
  • The chatter vibration in the machining process plays bad role in machining quality such as high roughness as well as tool life and machine failure. And the grinding process under this risk in the fully automated factory is exposed to the unexpected mass machining quality problem. Studying the vibration signal of the hub bearing grinding process, the reason of chatter vibration was explained with the specific machining pattern of chatter. And this study suggests the chatter detecting method in the production line, which is monitoring the peak acceleration level around the natural frequencies of the specimen, and calculating kurtosis value by assuming the chatter is related to the resonance of the specimen. The suggested method was applied to the vehicle hub bearing grinding process and proved good to detecting the chatter induced machining quality problem.

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Development of Error Detection System through the Specifications Analysis (명세서 분석을 통한 오류 검출 시스템 개발)

  • Han Kun-Hee;Choi Shin-Hyeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.6
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    • pp.499-503
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    • 2004
  • In the actual system development site, the various specifications are drawn up into each phase, namely analysis, design, development and implementation, beginning with the analysis of user requirements and data involved. The part of the specifications are continuously drawn up by using automated tool, but all specification are not automatically drawn up. Therefore, many inconsistent items occur between the specifications. In this paper, we propose the method which detects the error which is included in the specifications, and we are going to design and implement a specification error detection system based on this.

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A Method of Knowledge Base Verification for Nuclear Power Plant Expert Systems Using Extended Petri Nets

  • Kwon, I.W.;Seong, P.H.
    • Nuclear Engineering and Technology
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    • v.28 no.6
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    • pp.522-531
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    • 1996
  • The adoption of expert systems mainly as operator supporting systems is becoming increasingly popular as the control algorithms of system become more and more sophisticated and complicated. The verification phase of knowledge base is an important part for developing reliable expert systems, especially in nuclear industry. Although several strategies or tools have been developed to perform potential error checking, they often neglect the reliability of verification methods. Because a Petri net provides a uniform mathematical formalization of knowledge base, it has been employed for knowledge base verification. In this work, we devise and suggest an automated tool, called COKEP(Checker Of Knowledge base using Extended Petri net), for detecting incorrectness, inconsistency, and incompletensess in a knowledge base. The scope of the verification problem is expanded to chained errors, unlike previous studies that assume error incidence to be limited to rule pairs only. In addition, we consider certainty factor in checking, because most of knowledge bases have certainty factors.

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Sensitivity Analysis of Control Charts with Autocorrelated Data (자기상관자료를 갖는 관리도의 민감도 분석)

  • 조영찬;송서일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.51
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    • pp.1-10
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    • 1999
  • In recent industry society, it is revealed that, as an increase in the use of automated manufacturing and process inspection technology, the data from mass production system exhibits some degrees of autocorrelation. The operation characteristics of traditional control charts developed under the independence assumption are adversely affected by the presence of serial correlation. Therefore, when autocorrelated construction contacted with time-series models explain, the time-series models are the Box-Jenkins forecast models which have been proposed as the best forecasting tool which allows for partitioning of variation into result from the autocorrelation structure and variation due to unusual but assignable causes. In this paper, for the AR(1) process of Box-Jenkins forecast models, when the constant term ξ are zero and different from zero, I want to analyze the sensitivity of (equation omitted), CUSUM and EWMA control chart for forecast residuals.

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Integration of Systems Engineering and System Safety Analysis for Developing CBTC System (CBTC 시스템 개발을 위한 시스템엔지니어링과 안전성 분석의 통합)

  • 박중용;박영원
    • Journal of the Korean Society for Railway
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    • v.6 no.1
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    • pp.1-9
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    • 2003
  • This article proposes an integrated systems engineering and safety analysis model for safety-critical systems development. A methodology in system design for safety is considered during the early phase of the development life cycle of systems engineering process. The evolution of the design automation technology has enabled engineers to perform the model-based systems engineering. A Computer-Aided Systems Engineering(CASE) tool, CORE, is utilized to integrate the systems engineering model with a system safety analysis model. The results of the functional analysis phase can drive the analysis of the system safety. An example of Communications-Based Train Control(CBTC) system for an Automated Guided Transit(AGT) system demonstrated an application of the integrated model.