• Title/Summary/Keyword: Automated Manufacturing

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A Study on the Production Planning and Management for Automated Clothing Manufacture (의류산업의 생산 자동화 현황과 그에 따른 생산기획 및 관리에 관한 연구)

  • 박진아;조진숙
    • Journal of the Korean Society of Clothing and Textiles
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    • v.21 no.1
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    • pp.19-34
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    • 1997
  • The goals of this study are to suggest the guidance for automated clothing manufacture by analysis the technology of the automated manufacturing facilities and to propose how improve the efficiency of the production planning and management for automated clothing manufacture In this study, the research about the automated clothing manufacturing machines and the analysis about the modules and functions of apparel information systems were performed. In order to understand the factory automation of the larger clothing firms, the case study method was used. The case study samples were 3 clothing firms. The results and suggestions are as follows: 1. An information technology for automated clothing manufacture has enabled the computer integrated manufacturing system to connect production planning and management part with each work station on the factory floor. 2. The apparel information system to integrate and manage manufacturing informations from each workstation and the apparel CAD system are used in the department of production planning. At the cutting room, there are automated manufacturing machines like an automatic spreading system and an automatic cutting system. Sewing room has the computer controlled unit production system and semi-automated sewing machines. In addition, in the finishing room, an automatic packing machine and a press system are used and besides a warehousing system has been developed. Considering these available technology, for better product efficiency, it is necessary to consider and utilize the specific character of these automatic manufacturing machines and computer system whether they proper to each product style. 3. Most of the clothing manufacturers are in the stage of semi-automated manufacture. In order to improve the manufacturing environment, it is needed to gradual procedure of manufacturing automation with considering the firm's financial condition, existing facilities and staffs operating machines. The case study sample firms are in the high degree of manufacturing automation. They can accomplish the flexible manufacturing system to link the information system with each work station menufacturing system by computerized control. For the case of the firm having already used the computer integrated manufacturing and managing system, it is necessary that the function to deal with drawing information is added to the retaining module of the apparel system.

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Real Time Process Control System under 100 PPM Management System (100 PPM 관리체제하의 실시간 공정관리 방안)

  • 조남호;신숙현
    • Journal of Korean Society for Quality Management
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    • v.25 no.1
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    • pp.116-134
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    • 1997
  • The present automated manufacturing environment is very different when the classical statistical process control method based on batch processing were used. Therefore these must be replaced by automated statistical process control method. In this point of view, this paper intends to develop the automated statistical process control method which can be implemented in the present automated manufacturing environment. Specially this study developed the rules to identify the special causes of the manufacturing process in the aspect of the 100 PPM management, and a numerical example is demonstrated to verify the usefulness of these rules.

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Elastic Process Control Method under PPM Management System (PPM 관리 체제하의 탄력적인 공정관리기법)

  • 류영근;신숙현;조남호
    • Proceedings of the Korea Society for Industrial Systems Conference
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    • 1998.03a
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    • pp.129-135
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    • 1998
  • The present automated manufacturing environment is very different when the classical statiscal process control method based on batch processing were used. Therefore these must be replaced by automated statiscal process control method. In this point of view , this study intends to develop the automated statiscal process control method which can be implemented in the proesent automated manufacturing environment . Specially this study suggested modified control limit line and developed the rule to identify the special cause of the manufacturing process in the aspect of the ppm manegement.

One-Cell Minifactory for Automated Manufacturing (자동 생산을 위한 윈셀 미니팩토리)

  • 김진오
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.300-300
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    • 2000
  • Reduced life-cycle and scale of electronic products make the conventional automated manufacturing system difficult to keep on competitiveness in these days. Reduced life-cycle requires an agile adaptation of manufacturing to new products and reduced scale requires enhanced precision as well as high speed. In this research, We propose a new concept called as "One-Cell Minifactory" in which various processes are combined to produce final modules or products and human interaction can be combined easily. We hope the proposed concept can guide new developments of automated manufacturing in electronics, optics and bio-engineering.

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Validation of the Control Logic for Automated Material Handling System Using an Object-Oriented Design and Simulation Method (객체지향 설계 및 시뮬레이션을 이용한 자동 물류 핸들링 시스템의 제어 로직 검증)

  • Han Kwan-Hee
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.8
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    • pp.834-841
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    • 2006
  • Recently, many enterprises are installing AMSs(Automated Manufacturing Systems) for their competitive advantages. As the level of automation increases, proper design and validation of control logic is a imperative task for the successful operation of AMSs. However, current discrete event simulation methods mainly focus on the performance evaluation. As a result, they lack the modeling capabilities for the detail logic of automated manufacturing system controller. Proposed in this paper is a method of validation of the controller logic for automated material handling system using an object-oriented design and simulation. Using this method, FA engineers can validate the controller logic easily in earlier stage of system design, so they can reduce the time for correcting the logic errors and enhance the productivity of control program development Generated simulation model can also be used as a communication tool among FA engineers who have different experiences and disciplines.

Generation of cutting Path Data for Fully Automated Transfer-type Variable Lamination Manufacturing Using EPS-Foam (완전 자동화된 단속형 가변적층쾌속조형공정을 위한 절단 경로 데이터 생성)

  • 이상호;안동규;김효찬;양동열;박두섭;심용보;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.599-602
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    • 2002
  • A novel rapid prototyping (RP) process, an automated transfer type variable lamination manufacturing process (Automated VLM-ST) has been developed. In Automated VLM-ST, a vacuum chuck and linear moving system transfer the plate type material with two pilot holes to the rotation stage. A four-axis synchronized hotwire cutter cuts the material twice to generate Automated Unit Shape Layer (AUSL) with the desired width, side slopes, length, and two reference shapes in accordance with CAD data. Each AUSL is stacked on the stacking plate with two pilot pins using the pilot holes in AUSL and the pilot pins. Subsequently, adhesive is supplied to the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously applied to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly fabricated. This paper describes the procedure for generating the cutting path data (AUSL data) f3r automated VLM-ST. The method for the generation of the Automated Unit Shape Layer (AUSL) in Automated VLM-ST was practically applied and fabricated for a various shapes.

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An Efficient Dispatching Rule for AGVs in Automated Manufacturing Systems (자동생산시스템에서의 효율적인 AGV 운영규칙에 관한 연구)

  • Lee Yeong-Hae;Han Sang-Don
    • Journal of the military operations research society of Korea
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    • v.17 no.2
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    • pp.90-99
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    • 1991
  • In this paper a dispatching rule, $D^{*}$, for AGV operations in automated manufacturing system is proposed to improve the performance measures. And the algorithm is compared with existing heuristic rules via simulation to evaluate its capabilities. It is shown that the proposed rule enhances mean flow time, makespan and throughput, and avoids the locking phenominon which can be fatal to the operation of automated manufacturing systems.

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Simulation Based Design of an Automated Hull-piece Manufactruing System (선체 외판 자동 생산 시스템의 시뮬레이션 기반 개발)

  • S.J. Sohn;J.G. Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.4
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    • pp.128-136
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    • 1999
  • This paper suggests a new object-oriented methodology, ESBD(Evolutionary Simulation Based Design), for the development of an automated manufacturing system in shipbuilding. The target system, AHMS(Automated Hull-piece Manufacturing System), is a virtualized and distributed system controlling the manufacturing processes of storing, surface-pretreatment, cutting, 1st and 2nd curvature generation of material plates. The control and product-flow simulation is applied for the real-time product monitoring and product data management(PDM). The prototype system of AHMS also outlines the layout of the new automated factory.

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A Mechanism of Automated Manufacturing Processes for Classical String Musical Instruments (현악기 제조 자동화시스템 구축을 위한 Mechanism 설계)

  • Jeon, Tae-Bo;Yun, Kyong-Su
    • Journal of Industrial Technology
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    • v.19
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    • pp.321-329
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    • 1999
  • An automated manufacturing process mechanism for string musical instruments has been designed in this study. In contrast to other manufacturing products, classical string instruments try to preserve their traditional design shapes even in these days and involve variety of wood working(carpentry) characteristics including highly skilled curved surfaces treatments. Great efforts have been put to develop an integrated and automated system for improved product quality and process control, reduced physical labors, better safety etc. They, however, have been limited to devise jigs and tools with regard to selected processes due to lack of technology and research man-powers. We carefully examined the products and process characteristics, and an automated mechanism which overcome prevailing drawbacks has been derived.

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