• Title/Summary/Keyword: Auto Inspection

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A Study on the Analysis of Bus Machine Learning in Changwon City Using VIMS and DTG Data (VIMS와 DTG 데이터를 이용한 창원시 시내버스 머신러닝 분석 연구)

  • Park, Jiyang;Jeong, Jaehwan;Yoon, Jinsu;Kim, Sungchul;Kim, Jiyeon;Lee, Hosang;Ryu, Ikhui;Gwon, Yeongmun
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.1
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    • pp.26-31
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    • 2022
  • Changwon City has the second highest accident rate with 79.6 according to the city bus accident rate. In fact, 250,000 people use the city bus a day in Changwon, The number of accidents is increasing gradually. In addition, a recent fire accident occurred in the engine room of a city bus (CNG) in Changwon, which has gradually expanded the public's anxiety. In the case of business vehicles, the government conducts inspections with a short inspection cycle for the purpose of periodic safety inspections, etc., but it is not in the monitoring stage. In the case of city buses, the operation records are monitored using Digital Tacho Graph (DTG). As such, driving records, methods, etc. are continuously monitored, but inspections are conducted every six months to ascertain the safety and performance of automobiles. It is difficult to identify real-time information on automobile safety. Therefore, in this study, individual automobile management solutions are presented through machine learning techniques of inspection results based on driving records or habits by linking DTG data and Vehicle Inspection Management System (VIMS) data for city buses in Changwon from 2019 to 2020.

The Construction of Quality Inspection System for Sunroof Sealer Application Process Using SVM Algorithm (SVM 알고리즘을 활용한 선루프 실러도포 공정 품질검사 시스템 구축)

  • Yang, Hee-Jong;Jang, Gil-Sang
    • Journal of the Korea Safety Management & Science
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    • v.23 no.3
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    • pp.83-88
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    • 2021
  • Recently, due to the aging of workers and the weakening of the labor base in the automobile industry, research on quality inspection methods through ICT(Information and Communication Technology) convergence is being actively conducted. A lot of research has already been done on the development of an automated system for quality inspection in the manufacturing process using image processing. However, there is a limit to detecting defects occurring in the automotive sunroof sealer application process, which is the subject of this study, only by image processing using a general camera. To solve this problem, this paper proposes a system construction method that collects image information using a infrared thermal imaging camera for the sunroof sealer application process and detects possible product defects based on the SVM(Support Vector Machine) algorithm. The proposed system construction method was actually tested and applied to auto parts makers equipped with the sunroof sealer application process, and as a result, the superiority, reliability, and field applicability of the proposed method were proven.

A Study on the Fault Detection of Roller Bearings in the Auto-Transmission (자동변속기에서의 롤러 베어링 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Lee, Gook-Sun;Cho, Seong-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.84-88
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    • 2008
  • The roller bearings play an important role not only sustain radial or axial load of system, but carry out a rotatory movement as a various operating conditions. They happen that incipient faults which were caused by excessive load, manufacturing or assembling process's errors and many other reasons are created. The bearing faults make noise and vibration by a continuous collision of rotatory components, which can lower the quality and stability of auto-transmission. Therefore, it is important to detect the early fault as soon as possible. This paper presents a detecting method for the improvement in quality by developing the program which can be used to analyze and predict the vibrational characteristics caused by roller bearing faults. We completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

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The Detection of the Internal Defect in the Glass Using Auto Focusing Method (자동 초점 기법을 이용한 유리 내부 결함 검출)

  • Jy, Yong-Woo;Jhang, Kyung-Young;Jung, Ji-Hwa;Kim, Suk-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1047-1054
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    • 2004
  • Internal defects in the glass, like-as micro-voids, micro-cracks, or inclusions, easily cause the failure when the glass is exposed to the shock or the thermal variation. In order to produce the highly reliable glass product, the precision inspection of the defect in the glass is required. For this purpose, this paper proposes a machine vision technique based on the auto-focusing method, which searches the defect and measures the location under the fact that the edge image of defect must be the most clear when the focal plane of CCD camera is coincided with the defect. As for the search index, the gradient indicator is presented. The basic principles are verified through the simulations for the computer-generated defect images, where the affects of defect shape, gray level of background, and the brightness of the defect image are also analyzed. Finally, experimental results for actual glass specimens are shown to confirm the applicability of this method to the actual field.

A Study on the Fault Detection of Auto-transmission Using the Vibrational Characteristics of Roller Bearings (롤러 베어링의 진동특성을 이용한 자동변속기 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Lee, Gook-Sun;Cho, Seong-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.3
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    • pp.268-273
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    • 2009
  • The roller bearings play an important role not only sustain radial or axial load of system, but carry out a rotatory movement as a various operating conditions. They happen that incipient faults which were caused by excessive load, manufacturing or assembling process's errors and many other reasons are created. The bearing faults make noise and vibration by a continuous collision of rotatory components, which can lower the quality and stability of auto-transmission. Therefore, it is important to detect the early fault as soon as possible. This paper presents a detecting method for the improvement in quality by developing the program which can be used to analyze and predict the vibrational characteristics caused by roller bearing faults. We completed development of the inspection system of vibration by applying the most efficient detecting methods and verified the system's reliability through experiments.

Development of Auto Sorting System for T Type Welding nut using A Vision Inspector (비전 검사기를 활용한 T형 용접너트 자동 선별시스템 개발)

  • Song, Han-Lim;Hur, Tae-Won
    • 전자공학회논문지 IE
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    • v.48 no.1
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    • pp.16-24
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    • 2011
  • In this paper, we developed a auto sorting system for T type welding nut using a vision inspector. We used edge and thread detection with histogram of image which is captured by machine vision camera. We also used a binary morphology operation for a detection of spot. As a result we performed numeric inspection of 0.1mm accuracy. This is impossible in old sorting system and inspector with naked eye. Also, we reduced the manufacturing unit cost to 25% and improved a production efficiency to 330%.

Tracking Control of a Moving Target Using a Robot Vision System

  • Kim, Dong-Hwan;Cheon, Gyung-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.77.5-77
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    • 2001
  • A Robot vision system with a visual skill so as take information for arbitrary target or object has been applied to auto-inspection and assembling system. It catches the moving target with the manipulator by using the information from the vision system. The robot needs some information where the moving object will place after certain time. A camera is fixed on a robot manipulator, not on the fixed support outside of the robot. It secures wider working area than the fixed camera, and it dedicates to auto scanning of the object. It computes some information on the object center, angle and speed by vision data, and can guess grabbing spot by arriving time. When the location ...

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A Study on the Maintenance Plan for the Improvement of Natural Regeneration DPF Regeneration of Large Diesel Vehicles (대형 운행 경유 자동차 자연재생DPF 재생 개선을 위한 정비방안 마련 연구)

  • Lee, Sungjun;Han, Geomseung;Ha, Sungyong
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.3
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    • pp.54-59
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    • 2021
  • Diesel engines emit PM and NOx during combustion. This is the main culprit of fine dust, which seriously affects the atmospheric environment. In particular, large-sized diesel vehicles over 3.5 tons emit a greater amount of pollutants because of their large displacement. The occurrence of vehicle abnormalities in this large-scale diesel vehicle causes even greater problems in the atmospheric environment. It was confirmed that there were many problems caused by natural regeneration DPF among large-sized diesel vehicles. Therefore, the most effective maintenance plan is suggested.

Analysis of Vulnerable Parts based on Non-destructive Testing Data of Tower Crane Welding Parts (타워크레인의 용접부 비파괴검사 데이터 기반 취약부위 분석)

  • Jeong, SeongMo;Lim, Jae-Yong
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.2
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    • pp.50-56
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    • 2021
  • The purpose of this study is to investigate vulnerable parts of tower crane structures by analyzing extensive non-destructive test data. Approximately ten percent of domestically registered tower cranes were inspected by using magnetic particle inspection. The testing was carried out as advised in KS B 0213. The non-destructive results was analyzed with respect to jib types, age and crane size. As a result, the number of crack occurrences were the largest in mast parts, followed by main jib part. Moreover, it was found that turntables were important parts deserved to be noticed at the perspective of safe maintenance.

CAD/CAM/CAT Turmaround System for Precision Machining (정밀가공을 위한 CAD/CAM/CAT 일괄처리시스템)

  • 안중용;김승철;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.417-422
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    • 1993
  • In order to minimize turnaround of machining in FMS lines, CAD/CAM/CAT integrated system called MascCAM was developed. Developing enhanced CAM and inspection modules in the MascCAM environment, 2D came, 2 $^{1}$2/ D prismatic parts and 3D free-formed surfaces were able to be automatically designed, manufactured and inspected on the machine tools by using AutoCAM and Z-map. Introducing Z-map technique, the MascCAM was able to be interfaceed with and CAD system. Developed QPPGT module generates a quick and fool-proof inspection work to users. A vertical and a horizontal machining center equipped with FANUC OMC were used for experiments. Performance of the system was confirmed by a large amount of experiments.

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