• Title/Summary/Keyword: Assembly operation analysis

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Virtual Assembly Analysis Tool and Architecture for e-Design and Realization Environment

  • Kim, K.Y.;Nnaji, Bart-O.;Kim, D.W.
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.1
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    • pp.62-76
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    • 2004
  • Many customers are no longer satisfied with mass-produced goods. They are demanding customization and rapid delivery of innovative products. Many companies are now realizing that the best way to reduce life cycle costs is to evolve a more effective product development paradigm using Internet and web based technologies. Yet there remains a gap between current market demands and product development paradigms. The existing CAD systems require that product developers possess all the design analysis tools in-house making it impractical to employ all the needed and newest tools. Hence, this paper addresses how assembly operation analysis can be embedded transparently and remotely into a service-oriented collaborative assembly design environment. A new assembly operation analysis framework is introduced and a relevant architecture and tools are developed to realize the framework. Instead of the current sequential process for verifying and validating an assembly design, a new Virtual Assembly Analysis (VAA) method is introduced in the paper to predict the various effects of joining during actual collaborative design. As a case study, arc welding and riveting processes are investigated. New service-oriented VAA architecture and its VAA components are proposed and implemented on prototype mechanical assemblies.

A study on the modelling and simulation of robotic assembly cells (로보틱 조립셀의 모델링 및 시뮬레이션에 관한 연구)

  • 홍지민;김대원;이범희;고명삼
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.411-416
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    • 1990
  • A modelling process of a robotic assembly cell and a method for analysis of the assembly cell operation through simulation are presented. An assembly cell including industrial robots is the subject of the model. The states of the assembly cell elements are taken as the state variables and the relationships between the states are described mathematically using the operators. An algorithm for the cell operation is developed from the relationships between the states and the information on the assembly task, and efficient analyses are performed by the simulation results.

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A Study on the System Improvement of the National Assembly Record Management (국회 기록관리 체제정비에 관한 연구)

  • Suh, Yeon-Ju;Yang, Seung-Min
    • Journal of the Korean Society for information Management
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    • v.22 no.3 s.57
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    • pp.201-211
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    • 2005
  • The archive management system for the National Assembly is divided into two ways and propelled by each of them : one is providing the service for the recording purpose by the legislation data processing office and the other is the archiving service by the National Assembly Archives. In this context, a clear analysis is much required for the organization and operation of the archive management system. Also, with the legislation research bureau scheduled to be organized newly, the data processing policy for the National Assembly is being largely modified as the operation plan for the joint computerization center of the National Assembly came out. In relation to the data processing of the National Assembly, the Assembly has requested the research outsourcing to the Korean Research Institute of Electronic Government and had the four possible operation plan of the computerization center as a result. On the basis of four alternatives proposed by the Korean Research Institute of Electronic Government, the Assembly has sought out the desirable way for the archive system of the Assembly. The status of the National Assembly Archives is taken into consideration in finding out the solution for improving the data management system of the National Assembly.

Robust Design of Engine Head Gasket (엔진 헤드 개스킷 강건 설계)

  • Lee, Seungwoo;Yang, Chulho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.416-424
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    • 2016
  • A robust design of head gasket is pursued by using FEA model of engine assembly. Engine assembly model consists of cylinder head, block, gasket, and head bolt is constructed to understand a complex behavior of this engine compound. Thermal loading is performed on the assembled engine cylinder and block to obtain temperature field. Firing load is added to the results of heat transfer analysis to simulate the engine operation condition. Temperature filed results from heat transfer analysis are mapped into the structural mesh. Contact pressure distribution along the bead has been monitored for the engine operation condition. Based on the results obtained from the analysis, Taguchi method has been adopted for a robust design process of head gasket. Among the control factors, bolt size affects most robustness of head gasket sealing.

A Simulation Study on the Operation of the Painted Body Storage in an Automobile Factory (자동차 공장의 Painted Body Storage 운영에 대한 시뮬레이션 연구)

  • Moon, Dug-Hee;Song, Cheng;Ha, Jae-Hoon
    • IE interfaces
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    • v.18 no.2
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    • pp.136-147
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    • 2005
  • This paper introduces a simulation study regarding the operation of the Painted Body Storage (PBS) in an automobile factory. In the paint shop of the factory, same colored bodies are grouped together in order to increase the effectiveness of process, for example decrease the loss of cleaning the painting-gun when the color of body changes from one to another. However the production of automobiles in the assembly shop is a typical example of the mixed model assembly production. Therefore PBS locates between the paint shop and the assembly shop for control the input sequence of bodies to the assembly shop, and it enables to meet the smoothing requirement of assembly sequence. There are highly restricted constraints on the assembly sequence in a assembly shop. Those are spacing restriction and smoothing restriction. If such restrictions are violated, conveyor-stop or utility work will be necessary. Thus the major objective of PBS is to control the assembly sequence in a way to meet the two restrictions. In this paper a case study of PBS in an automotive factory is introduced. The storage/retrieval algorithms are suggested and the proposed system is verified using simulation models. Sensitivity analysis for operating factors is also conducted.

Free Vibration Analysis of the Partial Fuel Assembly Under Water Using Substructure Method (부분구조법을 이용한 부분핵연료 집합체의 수중 자유진동해석)

  • Lee, Kang-Hee;Yoon, Kyung-Ho;Song, Kee-Nam;Kim, Jae-Yong;Rhee, Hui-Nam
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.246-249
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    • 2006
  • Finite element vibration analysis of the trial 5x5 partial fuel assembly in the still water was performed using the substructure method. ANSYS software was used as a finite element modeling and modal analysis tool. The calculated natural frequencies of the partial fuel assembly were more consistent with the experimental results for the identical test model compared to the much larger solid model. This modeling technique can be utilized for the fuel assembly dynamic behavior analysis under normal operation, seismic and loss-of-coolant-accident analysis.

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Independent Cell Formation Considering Operation Sequences and Machine Capacity in Flexible Assembly Systems (작업 순서와 기계 용량을 고려하는 유연조립 시스템의 독립 셀형성)

  • 노인규;최형호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.40
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    • pp.253-261
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    • 1996
  • In optimizing the layout design of a multi-product assembly environment, tile analysis of the material flow is a vital ingredient. In flexible assembly systems, assembly time is usually very short thus the transfer time is relatively more important Therefore operations sequence must be so determined, that have no backtracking operations as possible as, It is important to form cells, so that they have no intercell movement in curring much processing delay, and to arrange machines as possible as densly. This study presents a independent cell formation method considering operation sequences and machine capacity in flexible assembly systems.

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Ductility Degradation Assessment of Baffle Former Assembly Considering the Stress Triaxiality Effect (응력 삼축성을 고려한 원자로 내부구조물 배플포머 집합체의 연성저하 평가)

  • Kim, Jong-Sung;Park, Jeong Soon;Kang, Sung-Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.2
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    • pp.50-57
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    • 2016
  • The study presents structural integrity assessment of ductility degradation of a baffle former assembly by performing finite element analysis considering real loading conditions and stress triaxiality. Variations of fracture strain curves of type 304 austenitic stainless steel with stress triaxiality are derived based on the previous study results. Temperature distributions during normal operation such as heat-up, steady state, and cool-down are calculated via finite element temperature analysis considering gamma heating and heat convection with reactor coolant. Variations of stress and strain state during long operation period are also calculated by performing sequentially coupled temperature-stress analysis. Fracture strain is derived by using the fracture curve and the stress triaxility. Finally, variations of ductility degradation damage indicator with the fracture strain and the equivalent inelastic strain are investigated. It is found that maximum value of the ductility degradation damage index continuously increases and becomes 0.4877 at 40 EFPYs. Also, the maximum value occurs at top and middle inner parts of the baffle former assembly before and after 20 EFPYs, respectively.

An analysis of automatic assembly system using petri nets (페트리 네트를 이용한 자동화 조립 시스템의 분석)

  • 최준열;안인석;이노성;장석호;박승규;우광방
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.336-341
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    • 1993
  • Automatic Assembly Systems(AAS) are a class of systems exhibiting concurrency, asynchronicity and distributedness, and can be modeled by Petri Nets. In this paper, we design two types of configuration of part-assembly system in the car manufacturing line, as an example of AAS. And, we make a modeling the system by utilizing Extended Petri Nets, simulation as varying machine parameters, and analysis of operation status. These enable to present the information of optimal status and various problems occurring in the system for achieving high production rate.

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A Study of Development and Product ion Technology for Camcoder Iris Assembly (캠코더용 Iris Assembly의 국산화 및 생산 기술 개발 사례)

  • Ko, Jong-Sun
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.250-252
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    • 1996
  • In this paper, the principle of operation. the part characteristic, characteristic of component movement, analysis are carried out for camcoder iris assembly which is one of the important element component in Video large projection TV instrument, and some Know-how for development of element component is also included. The magnetic field circuit for the small and simple structure with low power consumption is introduced and new materials of yoke for small motor system is suggested. Especially, the relation with remained magnetic field and operation duration time is analyzed by experimental results. Some problems of nonlinear torque characteristics include to obtain the simple and low cost structure in domestic production of element component is analyzed. Furthermore, development procedure is suggested for iris assembly and some methods to reduce the burr with some check points for small precise accessories are explained.

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