• 제목/요약/키워드: Assembly model

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기구학적 구속조건을 이용한 자동 조립 모델링 (Automated Assembly Modeling using Kinematics Constraints)

  • 김재성;김광수
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2002년도 춘계공동학술대회
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    • pp.272-279
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    • 2002
  • A common task in assembly modeling is the determination of the position and orientation of a set of components by solving the spatial relationships between them. Assembly models could be constructed at various levels of abstraction. They could be classified into component or geometry-level assembly models. The geometry-level assembly design approach using mating constraints such as against and fits is widely used in the commercial modelers, but it may be very tedious in some cases fur designer. In this paper, we propose a new method to construct an assembly model at the component-level by extracting joint mating features from the kinematics constraints specified between components. The assembly model constructed using the proposed method includes hierarchical and relational assembly models, component/sub-assembly positions and degrees of freedom information. The proposed method is more intuitive and natural way of assembly design and it guarantees the topological robustness of assembly modification such as component replacement and modification.

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RFID/ZigBee 프로토콜을 활용한 가변구조 혼합형 모델 칵핏모듈 조립생산 시스템 (A Reconfigurable Mixed-Model Assembly System of Cockpit Module using RFID/ZigBee Protocol)

  • 구자록
    • 한국산학기술학회논문지
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    • 제16권12호
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    • pp.8940-8947
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    • 2015
  • 자동차 조립산업에서는 다양한 제품의 요구사항에 신속히 대응하기 위해 혼합형 모델 조립생산 방식이 널리 활용되어 왔다. 그러나 이 모델은 부품의 혼돈을 유발할 수 있는데, 혼합형 모델 조립라인에서 부품이 물리적으로 뒤바뀔 때 발생하는 조립오류의 원인이 될 수 있다. 최근 RFID와 ZigBee 무선센서네트워크와 같은 새로운 기술을 조립공정에 적용함으로써 이와 같은 생산 시스템에서 IT 인프라를 통한 실시간 정보를 활용할 수 있게 되었다. 본 논문은 혼합형 모델 조립라인에서 조립공정을 위한 RFID와 ZigBee 무선센서네트워크 활용을 제안한다. 먼저, 조립공정에서 정확한 부품을 선택하기 위해, 조립라인 상의 각 칵핏모듈에 RFID 태그를 부착하고, 이러한 태그를 RFID 리더기를 사용하여 스캔한 뒤 차량의 정보를 인식하고, 칵핏모듈의 각 부품은 바코드를 부착하여 바코드 리더기를 사용하여 스캔하여, 해당 부품이 조립될 차량의 칵핏모듈의 정확한 부품임을 확인한다. 다음으로 본 논문은 자동차 회사로부터의 다양한 주문과 신차 모델에 따른 조립라인에서의 공정의 변화와 재구성에 따라 발생하는 RFID 장치들과 IT서버 시스템 사이의 유선통신용 케이블 포설과 불편함을 제거함으로써 조립오류와 비용을 줄일 수 있는 가변구조 혼합형 모델 칵핏모듈 조립생산방식을 위해 ZigBee 무선센서네트워크 기반의 응용을 제안한다. 마지막으로 제안한 방식을 적용한 수년간의 운영 결과를 제시한다.

조립라인에서 무인 운반차(AGV)의 방출시간간격 결정에 관한 연구 (A Study on Determining the Launching Time Interval of AGV in Assembly Line)

  • 김승영;이근희
    • 산업경영시스템학회지
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    • 제14권23호
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    • pp.47-55
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    • 1991
  • In automated assembly line, an automatic guided vehicle system(AGVS) represents a mire versatile means of moving materials automatically. In this paper, the vehicles not only provide the transportation medium between workstations but also as mobile workstations. The objective for the developed model is the determination of the appropriate time to control AGV based assembly line in order to minimize production makespan while maximizing the efficient use of vehicles. In this paper, we consider the finished goods of two types which are produced in assembly line. The assembly line is considered with and without queue. Because no buffer are present in case 1. this model seeks to determine the point in time at which vehicles should be launched in the assembly line without experiencing a delay. The case 2 model also seek to determine the vehicle launch times while minimizing production makespan. The assumption in this model is that the maximum queue size cannot exceed 1 at any time.

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자동차 차체조립공정설계를 위한 시뮬레이션 (Assembly Performance Evaluation Using FACTOR / AIM for the Automobile Body Assembly Line)

  • 황흥석;조규성
    • 대한산업공학회지
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    • 제27권1호
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    • pp.95-102
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    • 2001
  • The design of automobile body assembly line is one of essential parts for improving the process performance. The major objective of this research is to develop a performance evaluation model for automobile assembly line using a closed queueing network(CQN) and simulation method. In this study we used a two-step approach to compute the performance of the assembly line : first, we used CQN model considering assembly line equipments and the line operating time under the assumption of no failure, and second we used a well-known simulator FACTOR/AIM. Finally we implemented this model on a K automobile company and we have shown the sample results of automobile body assembly line.

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과학기술위성 2호 Reaction Wheel Assembly Interface Unit Proto Flight Model 개발 (Engineering Model Design and Implementation Proto Flight Model of Reaction Wheel Assembly Interface Unit for STSAT-2)

  • 김세일;강경인;이성호
    • 한국항공우주학회지
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    • 제34권5호
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    • pp.88-92
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    • 2006
  • 과학기술위성 2호 사용되는 구동기인 반작용 휠(Reaction Wheel Assembly, RWA)과 위성 시스템을 연결해주는 인터페이스를 담당하는 Reaction Wheel Assembly Interface Unit(RIU)의 Proto Flight Model의 개발이 완료되고 동작시험을 마쳤다. RIU는 RWA에 공급되는 전원을 켜고 끄는 스위치와 명령을 주고 받는 위성탑재 컴퓨터(OBC)의 통신 회선을 선택하는 멀티플렉서, 그리고 RWA에 연결되는 물리적 통신라인으로 구성된다.

효율적인 유전알고리듬을 이용하여 양면.혼합모델 작업라인 균형에 대한 연구 (A Study of Balancing at Two-sided and Mixed Model Work Line Using Genetic Algorithm)

  • 이내형;조남호
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2002년도 춘계학술대회
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    • pp.91-97
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    • 2002
  • In this thesis presents line balancing problems of two-sided and mixed model assembly line widely used in practical fields using genetic algorithm for reducing throughput time, cost of tools and fixtures and improving flexibility of assembly lines. Two-sided and mixed model assembly line is a special type of production line where variety of product similar in product characteristics are assembled in both sides. This thesis proposes the genetic algorithm adequate to each step in tow-sided and mixed model assembly line with suitable presentation, individual, evaluation function, selection and genetic parameter. To confirm proposed genetic algorithm, we apply to increase the number of tasks in case study. And for evaluation the performance of proposed genetic algorithm, we compare to existing algorithm of one-sided and mixed model assembly line. The results show that the algorithm is outstanding in the problems with a larger number of stations or larger number of tasks.

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준비시간이 있는 혼합모델 조립라인에서 투입순서문제를 위한 탐색적 방법 (Heuristic Method for Sequencing Problem in Mixed Model Assembly Lines with Setup Time)

  • 현철주
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2008년도 추계학술대회
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    • pp.35-39
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    • 2008
  • This paper considers the sequencing of products in mixed model assembly lines. The sequence which minimizes overall utility work in car assembly lines reduce the cycle time, the number of utility workers, and the risk of conveyor stopping. The sequencing problem is solved using Tabu Search. Tabu Search is a heuristic method which can provide a near optimal solution in real time. Various examples are presented and experimental results are reported to demonstrate the efficiency of the technique.

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Structural Integrity of PWR Fuel Assembly for Earthquake

  • Jhung, M.J.
    • Nuclear Engineering and Technology
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    • 제30권3호
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    • pp.212-221
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    • 1998
  • In the present study, a method for the dynamic analysis of a reactor core is developed. Peak responses for the motions induced from earthquake are obtained for a core model. The dynamic responses such as fuel assembly shear force, bending moment, axial force and displacement, and spacer grid impact loads are investigated. Prediction of fuel assembly stress during an earthquake requires development of a fuel assembly stress analysis model capable of interfacing with the models and results discussed in the dynamic analysis of a reactor core. This analysis uses beam characteristics which describe the overall fuel assembly response. The stress analysis method and its application for the case of an increased seismic level are also presented.

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공차누적해석을 이용한 플라즈마 절단토치의 설계에 관한 연구 (Design of Plasma Cutting Torch by Tolerance Propagation Analysis)

  • 방용우;장희석;장희석;양진승
    • Journal of Welding and Joining
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    • 제18권3호
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    • pp.122-130
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    • 2000
  • Due to the inherent dimensional uncertainty, the tolerances accumulate in the assembly of plasma cutting torch. Tolerance accumulation has serious effect on the performance of the plasma torch. This study proposes a statistical tolerance propagation model, which is based on matrix transform. This model can predict the final tolerance distributions of the completed plasma torch assembly with the prescribed statistical tolerance distribution of each part to be assembled. Verification of the proposed model was performed by making use of Monte Carlo simulation. Monte Carlo simulation generates a large number of discrete plasma torch assembly instances and randomly selects a point within the tolerance region with the prescribed statistical distribution. Monte Carlo simulation results show good agreement with that of the proposed model. This results are promising in that we can predict the final tolerance distributions in advance before assembly process of plasma torch thus provide great benefit at the assembly design stage of plasma torch.

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혼류 조립 공장을 위한 계층적 생산 계획 및 통제 시스템 개발 - 냉장고 공장 사례 (Development of Hierarchical Production Planning and Control System for Mixed-Model Assembly Manufacture-an Application in Refrigerator Factory)

  • 신현준
    • 산업공학
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    • 제19권1호
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    • pp.34-42
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    • 2006
  • This paper presents a scheme for a hierarchical production scheduling and control system for a refrigerator factory with mixed model assembly lines. The setting of the factory is as follows. There are three mixed-model assembly lines called main line A, B and C and two batch lines that supply parts to the main lines. For each of the main lines, three work-centers are dedicated to them. The sub-lines and work-centers produce parts in batch type. An incoming production order from the master planner is characterized by its product type, amount, and due date. Under this situation, the proposed scheme has several features to schedule and control the above mentioned factory; 1) select the starting time and the place (assembly line) for an order processing, 2) devise a way to control orders to be processed as scheduled, and 3) reschedule orders when something unexpected happen. Finally, this paper provides a case study where the proposed scheme is applied to.