• Journal of Magnetics
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• v.21 no.4
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• pp.586-592
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• 2016

The magnetic-jack type CRDM withdraws or inserts a control rod assembly from/to the reactor core to control the core reactivity. The CRDM housings form not only the path of the electromagnetic field but also the pressure boundary of a nuclear reactor, and a periodic in-service inspection should be carried out if there are welded or flange jointed parts on the pressure boundary. The in-service inspection is a time-consuming process during the reactor refueling, and moreover it is difficult to perform the inspection over the reactor head. A magnetic motor housing is applied for the current SMART CRDM and has several welding joints, however a nonmagnetic motor housing with fewer or no welding joints may improve the operational efficiency of the nuclear reactor by avoiding or simplifying the in-service inspection process. Prior to the development, the magnetic field transfer efficiency of the nonmagnetic housing was required to be assessed. It was verified and optimized by the electromagnetic analysis of the lifting force estimation. Magnetic flux rings were adopted to improve the efficiency. In this paper, the design and optimization process of a nonmagnetic motor housing with the magnetic flux rings for the SMART CRDM are introduced and the analyses results are discussed.

• Journal of Welding and Joining
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• v.16 no.6
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• pp.97-103
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• 1998

The bracket tilt among automobile parts is weld parts which construct the column assembly bracket tilt of equipments and accurate dimension after welding is more essential than weldment strength. By the way, it is insufficient that systematic study about this parts which have an importance on welding deformation. The reason is that welding deformation is complex problem with shape, size, material of parts and welding sequence, conditions etc. For reduction and removal of welding deformation, therefore, it is necessary that the security of welding deformation data and systematic examination about equipment, costs, work environment, manufacturing process etc. It is all the better that the prediction of welding deformation using simulation of welding process by FEA is supplemented. In this study, the countermeasure for this welding deformation of bracket tilt is brought up through experimental inspection before the choice of the optimum welding conditions with minimum welding deformation by simulation of welding process.

• Journal of Institute of Control, Robotics and Systems
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• v.19 no.10
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• pp.886-890
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• 2013

In this paper, a 3D coordinates acquisition method for a mechanical assembly is developed by using multiview X-ray images. The multi-view X-ray images of an object are obtained by a rotary table. From the rotation transformation, it is possible to obtain the 3D coordinates of corresponding edge points on multi-view X-ray images by triangulation. The edge detection algorithm in this paper is based on the attenuation characteristic of the X-ray. The 3D coordinates of the object points are represented on a graphic display, which is used for the inspection of a mechanical assembly.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2005.05a
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• pp.453-457
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• 2005

Existing manufacturing system has consumed too much energy, space and resource in micro parts manufacturing. To improve this, micro factory system is suggested. But it is difficult to get the high reliability in the assembly, production and inspection of the minute parts because the construction of the micro factory has been started just before. In this study, we will build the digital manufacturing simulation on the micro factory's process and verify the production and assembly process using this simulation.

• IE interfaces
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• v.6 no.2
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• pp.53-65
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• 1993

This paper deals with the development of a software module for production planning and scheduling activities of an existing Flexible Machining and Assembly System (FMAS). The Production Planning Module uses the hierarchical and sequential scheme based on "divide and conquer" philosophy. In this module, routes are determined based on the production order, orders are screened, tools are allocated, and order adjustments are executed according to the allocated tools. The Scheduling Module allocates the resources, determines the task priority and the start and completion times of tasks. Re-scheduling can be done to handle unforeseen situations such as lumpy demands and machine breakdowns. Since all modules are integrated with a central database and they interface independently, it is easy to append new modules or update the existing modules. The result of this study is used for operating the real FMAS consisting of a machining cell with 2 domestic NC machines and a part feeding robot, an assembly cell with a conveyor and 3 robots, an inspection cell, an AGV, an AS/RS, and a central control computer.

• Journal of Korea Society of Industrial Information Systems
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• v.4 no.3
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• pp.71-78
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• 1999

This paper presents an integrated and automated inspection system using image processing technology for the automotive engine assembly process. The system make it possible for the inspected data to be entered directly from the machine vision into the statistical process control system. Such direct entry enables the prompt preparation of corrective actions against process problems. An IVP-150 machine vision board is installed within the PC for image processing, and a template matching technology is implemented to precisely verify quality factors. The developed system showed robustness to the problems of noise, distortion, and orientation.

• Journal of Institute of Control, Robotics and Systems
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• v.9 no.2
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• pp.152-158
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• 2003

A machine-vision guided inspection system with go-no gauges for inspecting eggcrate assemblies in steam generators is considered. To locate the gauge at the right place, periodic corrective actions for its position and traveling direction are required. We present a machine vision algorithm for determining inserting position and traveling direction of the go-no gauge. The overall procedure of the algorithm is composed of camera calibration, eggcrate image preprocessing, grid-height adjustment, intersection point estimation between two intersecting grids, and adjustment of position and traveling direction of the gauge. The intersection point estimation is performed by using linear regression with a constraint. A test with a real eggcrate specimen shows the feasibility of the algorithm.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.2179-2182
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• 2005

Recently, optical 3D scanners are frequently used for inspection of parts, assembly and manufacturing tooling. One of the advantages is being able to measure a large area fast and accurately. Owing to recent advances in high-resolution image sensing technology, high power illumination technology, and high speed microprocessors, the accuracy and resolution of optical 3D scanners are being improved rapidly. In order to measure the entire geometry of objects, multiple scans have to be performed in various setups by moving either the objects or the scanner. This paper introduces novel methods to measure the entire geometry of objects by automatically changing the setups and then aligning the scanned data in a single coordinate system.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.98.4-98
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• 2001

A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens ...

• Journal of the Korean Society for Industrial and Applied Mathematics
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• v.10 no.1
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• pp.1-9
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• 2006

Three categories such as the design of a machine, control and software are necessary in the development of the photomask inspection machine with high resolution. Among them, the design of a software detects inferiority through the comparison of CAD data and real data read by camera from photomask. The block matching algorithm is used since the domain is large and the comparison of data by pixel is accomplished. To correct the error arising from the assembly of a machine, calibration algorithm is used and prefocusing algorithm is suggested to correct the surface of the photomask.