• Title/Summary/Keyword: Assembly Test

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Development of an Aircraft Hydraulic Brake Assembly with a Self-gap-adjuster (자동 간극 조절기를 갖는 항공기용 유압식 브레이크 조립체 개발)

  • Yi, Miseon;Song, Won-Jong;Kwon, Jun-Yong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.5
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    • pp.444-451
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    • 2020
  • This study was conducted to develop the hydraulic brake assembly for MUAV(Medium-altitude Unmanned Aerial Vehicle). The brake assembly has the self-gap adjuster which performs to maintain a constant gap between the piston and the disk, even if the friction pad wore down. The function of adjuster helps to keep the brake-reaction speed constant and prevent the unnecessary abrasion of the wear pad during the life of the brake assembly. The development of the aircraft hydraulic brake assembly with the self-gap-adjuster in this paper is the first ever in South Korea. The concept of the mechanism was defined and the formula which is necessary to calculate the friction force was set up in the paper. The tester was invented for the functional test and the proper operation of the self-gap-adjuster was confirmed through the test. Dynamo tests and flight tests were also carried out to verify the braking performance of the brake assembly.

An Experimental Study on PWR Nuclear Fuel Assembly Vibration (경수로 핵연료집합체 진동의 실험적 고찰)

  • 장영기;김규태;조규종
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.82-87
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    • 2003
  • Nuclear fuel with a big slenderness ratio is susceptible to flow-induced vibration under very severe conditions of high temperature, high flow and exposure to irradiation in nuclear reactor. The fuel assembly should, therefore, be designed to escape any resonance due to the vibration during the reactor operation, in particular, in case of the design changes. In addition, the amplitudes due to the grid vibration, the fuel rod vibration and the fuel assembly vibration should be minimized to reduce the grid-to-rod fretting wear. Fuel assembly vibration tests in air at room temperature and in water at high temperature have been performed to investigate fuel vibration behaviors. The frequency and damping during the test in air have been compared to those in water. Through the hydraulic test, the advanced assembly has been evaluated not to be susceptible to any resonance. In addition, the test data from the tests can be used to make fuel model and to evaluate grid-to-rod fretting wear.

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Fatigue Life Evaluation for Flange-Shaft Assembly of Front Loading Washing Machine (드럼세탁기 축계의 피로수명 평가)

  • Kim D.J.;We W.T.;Seok C.S.;Lee G.H.;Min J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.429-430
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    • 2006
  • To estimate the fatigue life of flange-shaft assembly, fatigue test for flange material and bending fatigue test for flange-shaft assembly were conducted. Also, finite element analysis for flange-shaft assembly was conducted. Then, we have changed the obtained P-N curve to S-N curve using the finite element analysis results which were stress values at the location of fracture. The S-N curve of flange material itself was almost consistent with that of flange-shaft assembly, so it seems that the fatigue life of flange-shaft assembly could be estimated by using S-N curve for flange material and the stress at the location of fracture calculated by finite element methods.

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The Problem of Engine Friction Test by Strip Down Method (스트립 다운에 의한 엔진 마찰 시험의 문제점)

  • Cho, Myung-Rae;Oh, Dae-Yoon;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2429-2435
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    • 2002
  • The aim of this paper is to investigate the problem of strip down method, which is usually used to evaluate the engine friction level. The validity of strip down method was investigated by theoretical analysis of friction in crank and piston assembly. The friction of cylinder and piston assembly was analyzed under the various test conditions. The measured cylinder pressure was used as boundary conditions of friction torque and loss calculation. The friction loss of crank and piston assembly was influenced by test conditions that resulted from the variation of load condition. From the results, we have known that the strip down method could be possible to distort the friction loss of engine moving components.

Drop Performance Test of Conceptually Designed Control Rod Assembly for Prototype Generation IV Sodium-Cooled Fast Reactor

  • Lee, Young-Kyu;Lee, Jae-Han;Kim, Hoe-Woong;Kim, Sung-Kyun;Kim, Jong-Bum
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.855-864
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    • 2017
  • The control rod assembly controls reactor power by adjusting its position during normal operation and shuts down chain reactions by its free drop under scram conditions. Therefore, the drop performance of the control rod assembly is important for the safety of a nuclear reactor. In this study, the drop performance of the conceptually designed control rod assembly for the prototype generation IV sodium-cooled fast reactor that is being developed at the Korea Atomic Energy Research Institute as a next-generation nuclear reactor was experimentally investigated. For the performance test, the test facility and test procedure were established first, and several free drop performance tests of the control rod assembly under different flow rate conditions were then carried out. Moreover, performance tests under several types and magnitudes of seismic loading conditions were also conducted to investigate the effects of seismic loading on the drop performance of the control rod assembly. The drop time of the conceptually designed control rod assembly for 0% of the tentatively designed flow rate was measured to be 1.527 seconds, and this agrees well with the analytically calculated drop time. It was also observed that the effect of seismic loading on the drop time was not significant.

Design of Vessel Assembly for Fuel Irradiation Test in Reactor (원자로 내 핵연료조사시험용 압력용기조립체 설계)

  • Park, Kook-Nam;Lee, Jong-Min;Chi, Dae-Young;Park, Su-Ki;Lee, Chung-Young;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.383-387
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    • 2004
  • The Fuel Test Loop (FTL) consists of In-Pile Test Section (IPS) and Out-of-Pile System (OPS). The test condition in IPS such as pressure, temperature and quality of the main cooling water, can be controlled by the OPS. The FTL has been developed to be able to irradiate three pins to the core irradiation hole (IR1 hole) by considering for its utility and user's irradiation requirement. The IPS vessel assembly (IVA) consists of IPS head, outer pressure vessel, inner pressure vessel, inner assembly and test fuel carrier. The IVA is approximately 5.6 m long and fits within a 74 mm in diameter envelope over the full height of the chimney. Above the top of the chimney, the head of the IPS is enlarged to allow the closure flanges and pipe work connections. IVA was designed to test the CANDU and PWR nuclear fuel pin together. Specially, wished to minimize interference by nuclear fuel change in design and synthesize these items and shape design for IVA.

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Experimental Study of Extradosed Bridge Anchor System (엑스트라도조교 사재 정착구 시스템에 대한 실험적 연구)

  • Kim, Gi-Dong;Park, Weon-Tae
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.146-154
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    • 2010
  • In this study the experimental results of fatigue specimen for the Strand Stay Cable Assembly of Extadosed bridges is investigated. The fatigue test and tensile experiment is conducted to 6 kinds of specimens. Test specimen OVM250-31 Strand Cable System manufactured by china OVM B-Machinery Co., Ltd, and OVM250-42 Parallel Strand Stay Cable Assembly manufactured by china OVM B-Machinery Co., Ltd, are passed for fatigue test and rupture tensile test. But Test specimen OVM250-42 Parallel Strand Stay Cable Assembly manufactured by korean A-Machinery Co., Ltd, is not passed for fatigue test conducted according to the "Recommendation for Stay Cable Design. The test result are compared to the fatigue criteria of PHI 2001 for cyclic load, and it is concluded that the current korean design code will be needed for representing the fatigue load in Hot Dip Galvanized Strand Stay Cable. It is verified that the new korean specification and quality criteria of Strand Stay Cable and exact experimental applied process will be needed.

Design of Accelerated Test for Reliability Assurance of SHAFT Assembly (SHAFT 어셈블리 신뢰성 보증을 위한 가속시험의 설계)

  • 김준홍;오근태;김명수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.61
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    • pp.75-87
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    • 2000
  • This paper proposes a procedure for designing an accelerated test using SMAT(Stress, (failure) Mechanism and Test) model describing the relation among stress, failure mode/mechanism and test method. In SMAT model the stresses to be applied are derived from the environmental factor analysis, the relative importance of those stresses can be estimated using AHP(Analytic Hierarchy Process) and failure mode/mechanism and test method are derived from the fields failure information and FMEA(Failure Mode and Effect Analysis). By applying the procedure we can make a selection of major factors to cause the failure of assembly and design the accelerated test using DOE(Design of Experiments) The procedure is illustrated with an qualification test case study of washing machine shaft assembly in "A" electric appliance company.

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Model-Fluid Full-Speed Test of a Turbopump for a 75 Ton Class Rocket Engine (75톤급 로켓엔진용 터보펌프의 실회전수 상사매질 시험)

  • Hong, Soonsam;Kim, Daejin;Kim, Jinhan
    • Journal of Aerospace System Engineering
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    • v.7 no.4
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    • pp.49-54
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    • 2013
  • A turbopump for a 75 ton class liquid rocket engine was tested at full speed for 20 seconds using model fluid. Liquid nitrogen is used for the oxidizer pump, water for the fuel pump, and hot gas for the turbine. The non-cavitating head of pump from the turbopump assembly test showed a good agreement with that from the pump component test. The relative difference of turbine efficiency between the turbopump assembly test and the turbine component test was 0.3% only. Suction performance from the turbopump assembly test was higher than that of pump component test, which resulted from the thermodynamic effect of cavitation.

Comparison of Evaluation Tools of Work Posture in Automobiles Assembly Process (자동차 조립공정에 대한 작업자세 평가도구의 비교)

  • Seo, Seung‐Lock
    • Journal of the Ergonomics Society of Korea
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    • v.25 no.3
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    • pp.61-66
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    • 2006
  • Awkward work postures in workshop highly affect on work-related musculoskeletal disorders(WMSDs). Especially, in automobiles assembly process, these awkward work postures of workers may cause serious injury and illness. This study is to compare the performance among the evaluation tools which can measure the work-loads caused by the awkward work postures in automobiles assemble process. RULA, REBA and TVAL(Toyota Verification of Assembly Line) are used as the evaluation tools. The 85 jobs selected in the automobiles assembly process are applied to the three tools and their performances are analyzed after the evaluation of the work-load in each job. Through various measures of performance such as statistical test, DUNCAN test, regression test etc., the tendencies and characteristics among them are analyzed in detail.