• Title/Summary/Keyword: Assembly Simulation

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A sensing system for measuring parts deformation and a misalignment in flexible parts assembly (유연성 있는 부품의 조립을 위한 부품변형 및 상대오차 측정장치)

  • 김진영;조형석;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.632-635
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    • 1996
  • Flexible parts can be deformed by the contact forces during assembly on the con to rigid parts and thus their successful assembly requires informations about their deformation as well as a misalignment between mating parts. However, because of the nonlinear and complex relationship between parts deformation and assembly reaction forces, it is difficult to acquire all required informations from only the reaction forces during assembly. In this paper, we propose a sensing system consisting of a camera and multiple mirrors for flexible parts assembly. Simulation results show that the system can be effectively used for detecting parts deformation and a misalignment between mating parts.

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A Study on the Development of an Electronic Component Assembly Training System Using Leap Motion (Leap Motion을 이용한 전자부품 조립 훈련 시스템 개발에 관한 연구)

  • In-Chul Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.3
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    • pp.463-470
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    • 2023
  • In this study, an electronic parts assembly training system using Leap Motion was developed in consideration of the processes actually operated in the assembly process of electronic products. Based on Leap Motion and Oculus VR equipment, the system was developed to transfer user's hand movement data in real time and convert it into hand movement in virtual space so that electronic parts assembly simulation can be performed step by step. Through this, it was confirmed that the user can obtain an experience similar to the actual electronic parts assembly work, prevent errors that may occur during the assembly process, and improve proficiency. It is expected that this thesis will provide directions for the quality improvement and development of various education and training programs for virtual reality-based manufacturing processes.

Simulation of Subassembly Production at Shipyards

  • Hertel, Erik;Nienhuis, Ubald;Steinhauer, Dirk
    • International Journal of CAD/CAM
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    • v.6 no.1
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    • pp.19-27
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    • 2006
  • To survive in the current shipbuilding industry it is of vital importance for shipyards to achieve an optimal utilization of resources, make an achievable planning and ensure that this planning is kept. Possible problems should be eliminated before production starts and if unexpected disturbances occur in the actual production the right measures should be taken. Due to the dynamic nature of the production process, the continuous variation in products and the complexity of both, all this can hardly be achieved with conventional static planning and analysis systems. Simulation provides a solution here, since this enables the modelling and evaluation of the dynamic relations between product and production process. After a global introduction to production simulation in general and the application of simulation at the Flensburger shipyard, this paper presents a tool that has been developed to simulate the various complex assembly processes taking place at shipyards. Subsequently the simulation model for the subassembly production at Flensburger, in which this tool is applied, will be discussed.

Digital Assembly Simulation of Micro Factory Constructed with Rectangular Pattern (사각패턴으로 구축된 초소형 공장의 디지털 조립 시뮬레이션)

  • Park, Sang-Ho;Choi, Sung-Il;Subramaniyam, Murali;Seo, Joo-Hyun;Song, Joon-Yub;Park, Se-Jin
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.64-69
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    • 2008
  • In recent years, most of the researchers have been working on micro system manufacturing technological environment. With this international trend and one of the key researches in Korea, this paper gives the keynote on manufacturing the micro-scaled part with digital micro factory and its simulation. In order to construct and estimate reconfigurable simulation time, the digital simulation has been performed for the micro factory and for ultra small machines. From simulation result we came to know that micro factory requires less work-in space and processing time to manufacture micro-scaled part with different environment.

Mixed Model Assembly Line-Balancing Using Simulation (시뮬레이션을 이용한 혼합모델 조립라인밸런싱)

  • 임석진;김경섭;박면웅;김승권
    • Journal of the Korea Society for Simulation
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    • v.11 no.4
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    • pp.69-80
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    • 2002
  • This study deals with the productivity improvement on a flow production system with the consideration of line-balancing. In a flow production system, similar product models are produced on a same assembly line, the predefined process order and the limitation of total worker number. The system can be increased the work-in -process(WIP) inventory and the worker's idle time. In this study, the worker assignment model is developed to assign evenly workload of process to each product model in such a manner that each process has the different number of worker. This worker assignment model is the mathematical model that determines worker number in each process such that the idle time of processes is reduced and the utilization of worker is improved. We use a simulation technique to simulate the production line proposed by the mathematical model and apply real production line. With the result of simulation, this study analyzes the propriety of production line and proposes the alternatives of new production line

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A Fundamental Study for Creating 3D CG Animation of an Assembly Work

  • Yamanaka, Hiroki;Matsumoto, Toshiyuki;Shinoda, Shinji;Niwa, Akira
    • Industrial Engineering and Management Systems
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    • v.11 no.2
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    • pp.188-195
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    • 2012
  • This paper presents a new mode of expressing a 3D assembly work for creating a 3D CG animation without judgment by human from minimal required information. In the field of manufacturing, there are favorable movements in the utilization of 3D CAD for 3D simulation to shorten lead time for product development and pre-production. But simulating an assembly work has troubles to need huge quantity of manually input data. This paper discusses what minimal necessary information for creating 3D CG animations of assembly works is, focusing on the features of assembly works. Furthermore, a new mode of expressing a 3D assembly work is proposed as "state/change transition diagrams" (SCTD), which express arbitrary scenes in an assembly work as "state" and describe a sequential assembly work with "state" and "change", and the outline of its stepwise generation algorithm is also described. SCTD can be converted to a 3D CG animation of an assembly work without judgment by human. This paper focuses on the creating 3D CG animation of assembly works which workers use only their both hands.

A Study of a Video-based Simulation Input Modeling Procedure in a Construction Equipment Assembly Line (건설기계 조립라인의 동영상 기반 시뮬레이션 입력 모델링 절차 연구)

  • Hoyoung Kim;Taehoon Lee;Bonggwon Kang;Juho Lee;Soondo Hong
    • The Journal of Bigdata
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    • v.7 no.1
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    • pp.99-111
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    • 2022
  • A simulation technique can be used to analyze performance measures and support decision makings in manufacturing systems considering operational uncertainty and complexity. The simulation requires an input modeling procedure to reflect the target system's characteristics. However, data collection to build a simulation is quite limited when a target system includes manual productions with a lot of operational time such as construction equipment assembly lines. This study proposes a procedure for simulation input modeling using video data when it is difficult to collect enough input data to fit a probability distribution. We conducted a video-data analysis and specify input distributions for the simulation. Based on the proposed procedure, simulation experiments were conducted to evaluate key performance measures of the target system. We also expect that the proposed procedure may help simulation-based decision makings when obtaining input data for a simulation modeling is quite challenging.

Development of simulation-based ship production execution system(SPEXS) for a panel block assembly shop (판넬블록 생산관리를 위한 시뮬레이션 기반 조선생산실행시스템 개발)

  • Lee, Kwang-Kook;Kim, Young-Hun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.11
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    • pp.2313-2320
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    • 2011
  • The management of a panel block shop in a shipyard is a complex process that entails the largest amount of work and in which many decisions are involved. Shipbuilders have considered the process as a bottleneck since every panel for every ship and offshore hull structure must be processed through the shop. In order to maximize process productivity, simulation-based ship production execution system(SPEXS) is proposed for panel block operations utilising discrete-event simulation and simulated annealing. An application of panel block assembly shop, called SPEX-Panel supports production planners by general dispatching rules and metaheuristics to make better scheduling decisions on the shop floor. In addition, the system will help increase productivity in the yard with continuous improvement.

A Simulation Evaluation of Aisle Design and Operation Policies for an Automated Storage and Retrieval System with Narrow-/Wide-Width Racks (다품종 조립라인 자동화 물류창고의 이형 랙 배치 및 운영정책 시뮬레이션 평가)

  • Bosung Kim;Jeongtae Park;Soondo Hong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.1
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    • pp.68-75
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    • 2023
  • In an automotive plant, an automated storage and retrieval system (ASRS) synchronizes material handling flows from a part production line to an auto-assembly line. The part production line transfers parts on small-/large-sized pallets. The products on pallets are temporarily stored on the ASRS, and the ASRS retrieves the products upon request from the auto-assembly line. Each ASRS aisle is equipped with narrow-/wide-width racks for two pallet sizes. An ASRS aisle with narrow-/wide-width racks improves both storage space utilization and crane utilization while requiring delicate ASRS aisle design, i.e., the locations of the narrow-/wide-width racks in an ASRS aisle, and proper operation policies affect the ASRS performance over demand fluctuations. We focus on operation policies involving a common storage zone using wide-width racks for two pallet sizes and a storage-retrieval job-change for a crane based on assembly-line batch size. We model a discrete-event simulation model and conduct extensive experiments to evaluate operation policies. The simulation results address the best ASRS aisle design and suggest the most effective operation policies for the aisle design.

Development of Vehicle Assembly Process based on 3D (3D 기반 자동차 조립 프로세스 개발)

  • Kim, Gui-Jung;Han, Jung-Soo
    • Journal of Digital Convergence
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    • v.10 no.1
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    • pp.379-384
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    • 2012
  • In order to show the assembly process in detail, we used Script languages and it's simulation tried to do an automobile assembly process with 3D. 3D View techniques is the method of the optimum which helps the studying activity from industrial site. We developed 3D View in order to show a assembly process with 3D about engine part and tire part. Specially we experimented the user will be able to study actually using touch screen on the working.