• Title/Summary/Keyword: Assembly Process Planning

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The study on frame work of developing and modification with expert system program software (전문가 시스템소프트웨어 유지 보수에 있어서 프레임워크에 관한 연구)

  • Chang-Duck Jung
    • Journal of the Korea Computer Industry Society
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    • v.5 no.4
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    • pp.503-510
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    • 2004
  • The summary of this paper is as follows. The literature on existing expert system maintenance software technique are reviewed in Module program, a case of assembly line process problem at construction industry and planning expert system to solve this problem at construction as a standard configured process system are discussed. the regenerative expert system approach for the construction process expert system and its example for the assembly line construction process appear in the research also, this paper shows the architecture and some feature of the CES.(Construction Expert System), which is a prototype implemented for the regenerative expert system approach. the paper introduce the framework of the regenerative expert approach as a general framework of developing and maintaining a large-scale expert systems.

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A Dynamic Programming Approach to Feeder Arrangement Optimization for Multihead-Gantry Chip Mounter (동적계획법에 의한 멀티헤드 겐트리형 칩마운터의 피더배치 최적화)

  • 박태형
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.6
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    • pp.514-523
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    • 2002
  • Feeder arrangement is an important element of process planning for printed circuit board assembly systems. This paper newly proposes a feeder arrangement method for multihead-gantry chip mounters. The multihead-gantry chip mounters are very popular in printed circuit board assembly system, but the research has been mainly focused on single-head-gantry chip mounters. We present an integer programming formulation for optimization problem of multihead-gantry chip mounters, and propose a heuristic method to solve the large NP-complete problem in reasonable time. Dynamic programming method is then applied to feeder arrangement optimization to reduce the overall assembly time. Comparative simulation results are finally presented to verify the usefulness of the proposed method.

Digital Manufacturing Strategy & Case study of Automotive General Assembly (자동차 조립 라인의 디지털 생산 구축 사례연구)

  • Choi M.W.;Han S.T.;Seo J.H.;Woo J.H.;Lee C.J.;Choi Y.R.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.3
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    • pp.199-209
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    • 2005
  • In this paper, a digital simulation model for an automotive assembly line is constructed by adapting a digital manufacturing methodology. Applied methodology is a simulation for a plant level of the assembly production line. The first significance of this methodology is a validation of the production planning based on various scenarios. The second is pre-verification for the new production plan or production method. The third is a visualization of the production process. Several models were implemented and those models were verified. Then, it was possible to find a most efficient production scenario and production method.

Automation Planning System of Block assembly using an OPEN CASCADE (OPEN CASCADE를 이용한 블록조립 자동 계획 시스템)

  • Sheen, Dong-Mok;Choi, Sang-Su
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.17-21
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    • 2003
  • This paper presents a CAD interface system that imports CAD model data and exports input information to a CAPP(Compute Aided Process Planning) system to generate a sequence for block assembly operations. In developing this system we use an open architecture CAD kernel, OpenCASCASE. The functions of the system developed are visualization of the product, definition of relations between parts, and generation of relation graph and input file for CAPP. The functions are demonstrated with a simple example.

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Design of Integrated Process-Based Model for Large Assembly Blocks Considering Resource Constraints in Shipbuilding (자원제약을 고려한 조선 대조립 공정의 통합 프로세스 기반 모델 설계)

  • Jeong, Eunsun;Jeong, Dongsu;Seo, Yoonho
    • Journal of the Korea Society for Simulation
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    • v.28 no.2
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    • pp.107-117
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    • 2019
  • Because shipbuilding is single-product production with limited resources, production management technology is essential to manage the resources effectively and maximize the productivity of ship-process. Therefore, many shipbuilding companies are conducting research on ship production plan and process considering various constraints in the field by applying modeling and simulation. However, it is difficult to provide accurate production plan on sudden schedule and process changes, and to understand the interconnectivity between the processes that produce blocks in existing research. In addition, there are many differences between the production planning and field planning because detailed processes and quantity of blocks can not be considered. In this research, we propose the integrated process-based modeling method considering process-operation sequences, BOM(Bill of materials) and resource constraints of all the scheduled blocks in the indoor system. Through the integrated process-based model, it is easy for the user to grasp the assembly relationship, workspace and preliminary relationship of assembly process between the blocks in indoor system. Also, it is possible to obtain the overall production plan that maximizes resource efficiency without the separate simulation and resource modeling procedures because resource balancing that considers the amount of resource quantity shared in the indoor system is carried out.

Comparison between Planned and Actual Data of Block Assembly Process using Process Mining in Shipyards (조선 산업에서 프로세스 마이닝을 이용한 블록 조립 프로세스의 계획 및 실적 비교 분석)

  • Lee, Dongha;Park, Jae Hun;Bae, Hyerim
    • The Journal of Society for e-Business Studies
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    • v.18 no.4
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    • pp.145-167
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    • 2013
  • This paper proposes a method to compare planned processes with actual processes of bock assembly operations in shipbuilding industry. Process models can be discovered using the process mining techniques both for planned and actual log data. The comparison between planned and actual process is focused in this paper. The analysis procedure consists of five steps : 1) data pre-processing, 2) definition of analysis level, 3) clustering of assembly bocks, 4) discovery of process model per cluster, and 5) comparison between planned and actual processes per cluster. In step 5, it is proposed to compare those processes by the several perspectives such as process model, task, process instance and fitness. For each perspective, we also defined comparison factors. Especially, in the fitness perspective, cross fitness is proposed and analyzed by the quantity of fitness between the discovered process model by own data and the other data(for example, the fitness of planned model to actual data, and the fitness of actual model to planned data). The effectiveness of the proposed methods was verified in a case study using planned data of block assembly planning system (BAPS) and actual data generated from block assembly monitoring system (BAMS) of a top ranked shipbuilding company in Korea.

용접판 구조물의 Feature 기반 모델링

  • 김동원;양성모;최진섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.267-271
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    • 1993
  • Developed in this paper is a feature based modeling of welded plate construction(WPC) which is composed of flat or bended plates represented as reference plane with a constant thickness. First, the necessity and the characteristics of the feature based modeling of WPC as compared with the assemblies of mechanical parts are investigated. Second, feature library for the assemblied of WPC is shown which contains several types of features like joint feature, groove feature, materialfeature and precision feature. Third, the assembly procedures are presented whichmainly consist of both the assembly transformation and the correct assembly checking. Fourth, weld lines generated in the assembled WPC are defined so that those can be used in the process planning or the manufacturing stage. Finally, A prototype system isdeveloped by using a geometric modeling software Pro/Engineer, a graphic software GL(Graphic Library), and C language on a CAD workstation IRIS.

A Social Network Analysis on the Common Initiative for the Electronic Government Law: Focusing on the Ruling Party and Seniority Effect

  • Lee, Hun-Hee;Han, Sang-Ik
    • Journal of the Korea Society of Computer and Information
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    • v.24 no.6
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    • pp.125-133
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    • 2019
  • This study aimed to investigate the political system related to the Electronic Government Law by analyzing the process of the common initiative of the law. To achieve the goal, this study applied the method of social analysis and sugessted the proper role of the assembly for realizing the electronic government and its control. The data were gathered from the bill information service of the national assembly. Netminer 4.0 was used for refining and analyzing data. The results are as follows. First, by analyzing three centrality(degree, betweenness, and eigenvector) of assembly member, the network effect of the powered party and reelected members were revealed as strong in the network. Second, through the component analysis, 5 sub-network has shown in total. The sub-networks showed two distinctive difference between two big parties. By the difference, members in two parties showed different characteristics in constituting communities and the effect of the powered party revealed as strong and clear. Based on the result, this study demonstrated the necessity of social solidarity rather than solipsism in committing common initiative. And a chronological research is need to anlayze $18^{th}$ and $19^{th}$ assembly to verify the effect of the powered party in prospect study.

Optimization of Robot Welding Process of Subassembly Using Genetic Algorithm in the Shipbuilding (유전자 알고리즘을 이용한 조선 소조립 로봇용접공정의 최적화)

  • Park, Ju-Yong;Seo, Jeong-Jin;Kang, Hyun-Jin
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.57-62
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    • 2009
  • This research was carried out to improve the productivity in the subassembly process of shipbuilding through optimal work planning for the shortest work time. The work time consist of welding time, moving time of gantry, teaching time of robot and robot motion time. The shortest work time is accomplished by even distribution of work and the shortest welding sequence. Even distribution of work was done by appling the simple algorithm. The shortest work sequence was determined by using GA. The optimal work planning decreased the total work time of the subassembly process by 4.1%. The result showed the effectiveness of the suggested simple algorithm for even distribution of work and GA for the shortest welding sequence.