• 제목/요약/키워드: Assembly Process

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SIMAN을 이용한 조립 시스템의 시뮬레이션에 대한 연구 (Simulation of Assembly System using SIMAN)

  • 목학수
    • 대한산업공학회지
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    • 제17권1호
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    • pp.59-73
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    • 1991
  • In this paper, how to evaluate the assembly system was studied. The traction machine(TRM/C) is a kind of medium sized small quantity product. This work was performed on restriction of satisfying the customer's demand by simulating on the criteria of the queuing quantity in production system, the effectiveness of assembly machine and the average time spent on assembling. The problems about assembling were grasped through the analysis of products and process. The outputs of simulations that used SIMAN on four alternatives were evaluated on the basis of the average queuing quantity, the line effectiveness, the assembly time of a product and the production capacity.

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도어트림을 이용한 Digital 조립시스템 개발 (Development of Digital Assembly system with Door Trim)

  • 박홍석;여성운;이규봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.625-626
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    • 2006
  • Nowadays, the increasing global competition forces manufacturing enterprises to apply new technologies method of their products. To save time and cost in assembly process and to increase the quality of products, it is very important to choose an optimal assembly system. We propose a methodology that generates an optimal assembly system by using the Digital manufacturing.

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소형 제품의 조립용이성 평가 방법론 (Evaluation methodology of assemblability for the small-sized product)

  • 목학수;조종래;강영훈
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2002년도 춘계공동학술대회
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    • pp.616-623
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    • 2002
  • This paper proposes a new DFA methodology that ran estimate the standard assembly time and evaluate the assemblability of parts for small-sized product. We deride some determining and influencing factors related with assembly process and measure the assembly time using notion analysis to estimate of assemblability. We deduce quantitative store of assemblability through analysis of a correlation between determining factors and grade of influencing factors.

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디지털 제조기술 기반의 차체 사이드패널 조립시스템 구현 (Implementation of an Assembly System for Automobile Side Panel Based on Digital Manufacturing Technologies)

  • 박홍석;최흥원
    • 한국정밀공학회지
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    • 제23권11호
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    • pp.68-77
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    • 2006
  • Nowadays, the increasing global competition forces automobile manufacturer to increase quality and to reduce the cost and time for manufacturing planning. To solve these problems, automobile manufacturers try to apply digital manufacturing technologies. In this paper, a concept of method for planning the digital assembly system is proposed. Based on the requirements of assembly tasks obtained through product analysis, the function and sequence modeling for assembly process is executed using the IDEF0 and UML model. For implementation of digital assembly system, the selected components are modeled by using 3D CAD tools. According to the system configuration strategy, lots of the alternative solutions for the assembly system are generated. Finally, the optimal assembly system is chosen by the evaluation of the alternative solutions with TOPSIS(Technique for Order Preference by Similarity to Ideal Solution) method. According to proposed procedure, digital laser welding system is implemented in DELMIA.

조선 조립블록 운영관리에 관한 사례연구 (A Case Study on Assembly Block Operations Management at Shipyard)

  • 박창규;서준용
    • 경영과학
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    • 제23권2호
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    • pp.175-185
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    • 2006
  • How to efficiently manage assembly blocks at shipyard has been a hot management issue in the shipbuilding Industry, because it has significantly influenced on the productivity of shipbuilding process. This paper introduces the real practice of assembly block operations management in Hyundai Heavy Industries (HHI) and the Ship Assembly Block Operations Optimization (SABOO) project that h3s been launched in HHI as an academy-and-industry collaborative project, aimed to diagnose problems, propose possible solutions, and develop a prototype system in order to search ways of improving the assembly block operations management. Through the field interviews, observations, and benchmarking studies, the SABOO project diagnosed the most rudimental and urgent problem and proposed possible solutions. In addition, the SABOO project developed the prototype system that embodied the visual function of monitoring the shipyard on a real-time and the Interactive block assignment function that utilized the assembly block assignment algorithm developed by the project. As a whole, the SABOO project tested the possibility and gained an insight in extending the functions of block transportation/stockyard management system.

자동차 차체조립공정설계를 위한 시뮬레이션 (Assembly Performance Evaluation Using FACTOR / AIM for the Automobile Body Assembly Line)

  • 황흥석;조규성
    • 대한산업공학회지
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    • 제27권1호
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    • pp.95-102
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    • 2001
  • The design of automobile body assembly line is one of essential parts for improving the process performance. The major objective of this research is to develop a performance evaluation model for automobile assembly line using a closed queueing network(CQN) and simulation method. In this study we used a two-step approach to compute the performance of the assembly line : first, we used CQN model considering assembly line equipments and the line operating time under the assumption of no failure, and second we used a well-known simulator FACTOR/AIM. Finally we implemented this model on a K automobile company and we have shown the sample results of automobile body assembly line.

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전자부품의 인쇄회로기판 부착시 적외선 Reflow Soldering과정 열전달 해석 (Heat Transfer Analysis of Infrared Reflow Soldering Process for Attaching Electronic Components to Printed Circuit Boards)

  • 손영석
    • Journal of Welding and Joining
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    • 제15권6호
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    • pp.105-115
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    • 1997
  • A numerical study is performed to predict the thermal response of a detailed card assembly during infrared reflow soldering. The card assembly is exposed to discontinuous infrared panel heater temperature distributions and high radiative/convective heating and cooling rates at the inlet and exit of the oven. The convective, radiative and conduction heat transfer within the reflow oven as well as within the card assembly are simulated and the predictions illustrate the detailed thermal responses. The predictions show that mixed convection plays an important role with relatively high frequency effects attributed to buoyancy forces, however the thermal response of the card assembly is dominated by radiation. The predictions of the detailed card assembly thermal response can be used to select the oven operating conditions to ensure proper solder melting and minimization of thermally induced card assembly tresses and warpage.

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동시공학에서의 조립을 위한 설계(DFA) 지원 시스템 개발 (Development of Support System of Design for Assembly (DFA) in Concurrent Engineering)

  • 목화수;조종래;문광섭;정융호;황용우
    • 한국정밀공학회지
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    • 제20권6호
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    • pp.151-159
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    • 2003
  • This paper presents a new DFA methodology to estimate the standard assembly time and evaluate the assemblablity of a product. The assembly time is estimated with some decision and influencing factors of assembly using motion analysis. The assemblability is evaluated using weights of the decision and influencing factors and assembly difficulty scores, and the tables that include the time and score of assembly are suggested. Finally, a new DFA system supporting the DFA is implemented to help designers to analyze the product during the design process in concurrent engineering.

Feeder Re-assign Problem in a Surface Mount Device with a Piano-Type Multi-Headed Gantry

  • Tae, Hyunchul;Kim, Byung-In
    • Industrial Engineering and Management Systems
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    • 제12권4호
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    • pp.330-335
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    • 2013
  • A surface mount device (SMD) assembles electronic components on printed circuit boards (PCB). Since a component assembly process is a bottleneck process in a PCB assembly line, making an efficient SMD plan is critical in increasing the PCB assembly line productivity. Feeder assignment is an important part of the SMD plan optimization. In this paper, we propose a feeder re-assign improvement algorithm for a specific type of SMD machine with a piano type multi-head gantry. Computational results on some real-world benchmark data sets show the effectiveness of our proposed algorithm.

동기화 생산을 위한 조달물류 개선에 관한 연구 (A Study on the improvement of procurement logistics for synchronous manufacturing)

  • 유성희;장정환;장청윤;이창호
    • 대한안전경영과학회지
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    • 제15권4호
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    • pp.261-267
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    • 2013
  • In automobile company it is needed to establish the collaborative relationship between the assembly company and the part manufacturing company. In this paper we established the improvement for the procurement logistics and logistics in assembly company and thus we derived the near optimal procurement cycle through the simple EXCEL simulation and the improved inventory management method for H automobile company in CHINA. At this time we adopted the pull manufacturing process instead of push manufacturing process. We resulted that the manufacturing activity of both companies was stabilized and the usage of storage area in assembly company was reduced by 50%, especially it was reduced by 100% in the case of directly delivering the parts to assembly line through the third party logistics company.