• Title/Summary/Keyword: Assembling Process

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An Evaluation on the Accuracy of a 3D Scanning Device Using Spherical Coordinate Mechanisms (구면좌표계식 기구를 이용한 3D 스캐닝 장치의 정밀도 평가)

  • Maeng, Hee-Young;Park, Sangwook
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.1
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    • pp.1-6
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    • 2015
  • To improve the efficiency of a reverse engineering process, many researches have recently tried to develop efficient, automatic 3D scanning devices. A new automatic 3D scanning device using a spherical coordinate system mechanism is introduced in this study. This device incorporates a guide motion along the spherical coordinate to compound each 3D data point automatically. The experiments correlating the system assembling tolerance with the form accuracy were conducted to verify the efficiency of the system for the scanning of an object, including complex shapes and manifold sections. In addition, the required time and system accuracy, taken during the scanning process of complicated artifact models, were investigated. Further, based on these empirical results, it was ascertained that the superior productivity of this new device offers a more precise and efficient scan when compared to conventional methodologies.

Performance Analysis of Assembly Tools for Modular House (모듈러주택 조립을 위한 조립공구의 성능분석)

  • Kim, Tae-Yeong;Kim, Seok
    • The Journal of the Korea Contents Association
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    • v.16 no.12
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    • pp.143-150
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    • 2016
  • Modular house is built by assembling various joints. Module assembly in the stage of on-site installation is very important process, because assembly process directly affects the structural stability and the quality. However, manual tools and electric-powered tools have a problem in that assembly productivity and quality are reduced during long-time usage. Although pneumatic assembly tools for modular house have been developed, but empirical analysis to compare and evaluate the performance of tools has not been sufficient. This study compares and analyzes the assembly quality and productivity by applying existing assembly tools and new pneumatic tools to the field. The analysis results show that pneumatic assembly tools are more excellent in terms of assembly productivity and quality.

A Study on Optimum Design of Worm Gear Reducer Output Pinion (웜기어 감속기 출력 피니언의 최적설계에 관한 연구)

  • Lee, Dong Gyu;Zhen, Qin;Kim, Lae Sung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.153-158
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    • 2017
  • Reducer is a device to transmit and change torque and speed from drive shaft to driven shaft with excellent transmission efficiency, and it is widely used in many areas today. Reduction gear consists of two axes, gear, bearing supporting axes, and housing. The simplest method to transmit rotation or power to multiple axes is to attach circular plates to two axes and contact each other. However, in this case, if increasing number of rotations or if contact pressure is small, because of slipping, it cannot transmit power. For problems for the current reducer case, it is heavy and its assembling and repair is difficult. In addition, there are few studies about manufacturing and performance testing of worm gear reducer, causing lack of the foundation to improve the product competition and the performance.

Robust Design of Descending Lifeline Using Double Square Linkage Mechanism (이중 4절링크 기구를 이용한 완강기 강건 설계)

  • Park, Jung-Woo;Yun, Seul-Gi;Jung, Geun-Hak;Jung, Min-Hee;Kim, Sang-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.108-113
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    • 2021
  • Recently, a new concept of a one-touch descending lifeline has been proposed to address the drawbacks of the conventional descending lifeline, which can be easily installed and quickly evacuated in the case of a fire emergency. All separate parts for escape are initially mounted in a box, and the link-type support is spread out of the window by pushing the handle attached to the box. In this study, the proposed double square linkage mechanism was redesigned, and its safety is verified by determining an appropriate moment of inertia of the link through finite element analysis using Abaqus. The shape and assembling method of the reel and speed controller were also modified such that the safety belt was simultaneously unfolded with link-type support. Finally, the feasibility of the proposed one-touch all-in-one descending lifeline was confirmed through fabrication.

The Development of a Flexible and Sensible Robot Wrist for Aseembly Process (유연하고 감지성있는 조립전용 로봇 손목 의 개발 에 대한 연구)

  • 조형석;고경철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.5
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    • pp.488-497
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    • 1984
  • In the assembling process by industrial robots, many difficulties stem from the fact that the assembly operation is impossible or the parts to be assembled can be damaged by reaction forces due to even little misalignment in part mating. In this paper a flexible and sensible robot wrist is developed to make possible the precision insertion operation. The flexibility of the developed wrist were evaluated both analytically and experimentally in actual insertion process. The results show that without the use of feedback control the wrist is capable of doing insertion operations with a small clearance at a low inserting force. For smaller clearance the assembly process was devised involving insertion force feedback and a control algorithm for this active accommodation was developed. The simulation results show that if the active feedback control is used the insertion action can be performed with much less force, as compared with a passive accommodation method.

Design and Implementation of RFID-based U-SCM System for Automobile Part Industry (자동차부품산업의 RFID기반 U-SCM시스템 설계 및 구현)

  • Moon, Tae-Soo;Choi, Sang-Min;Kang, Sung-Bae
    • The Journal of Society for e-Business Studies
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    • v.14 no.4
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    • pp.267-286
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    • 2009
  • Most companies in automobile part industry need a SCM (Supply Chain Management) system under the cooperation with suppliers for assembling a automobile. Automobile part industry has a industry feature of hierarchical structure like 1st, 2nd, 3rd vendors. Recently, new cases to implement RFID (Radio Frequency Identification) technology appear in various areas required for integrated information system. Especially, supply chain environment in automobile part industry turns toward ubiquitous computing environment. Most companies in automobile part industry are interested in implementing RFID-based supply chain management system, which makes them shorten the business process, share the transaction information, and enhance the collaborative relationship between trading partners. This paper intends to implement RFID technology in the physical distribution area of automobile part industry such as warehousing, delivering, inventory management. The purpose of this paper is to improve the collaborative relationship of supply chain network using RFID applied to u-SCM system in ubiquitous computing environment. The contribution of this paper is to suggest a new system approach to transform existing business process into new business process through designing and implementing a RFID based SCM system using UML techniques.

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Structural and Dynamic Characteristic Analysis of a Feeder for an Automatic Assembly System of an LED Convergent Lighting Module (LED 융합조명 모듈 자동화 조립 시스템의 피더에 관한 구조해석 및 동특성 해석)

  • Choo, Se-Woong;Jeong, Sang-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.124-133
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    • 2017
  • In the current lighting market, LEDs that have a high luminous efficiency, a long life and consume less power have emerged as next generation lighting. Owing to various designs and sizes of LEDs, the production process of existing LEDs involves many tasks that require manual labor; hence, the assembly of LEDs necessitates manpower. Because of the use of manpower, the production costs of LEDs increases and production efficiency decreases. Recently, the assembly parts of LEDs have been standardized for minimizing manual labor, and an LED is developed as an LED panel. The automatic assembly system produces LED convergent lighting by assembling two LED panels and one diffusion cover. To increase the production efficiency of the LED convergent lighting module, it is important that the development of a feeder can continuously supply the LED panels is required, and whose design has sufficient stability. The automatic assembly system of the LED convergent lighting module consists of two feeders, which convey LED panels and diffusion covers to a main conveyor, which assembles the lifted panels and covers. In this study, structural analysis and fatigue life for forced loads on the conveyer line of the feeder in the process of lifting LED panels and diffusion covers of each feeder, is analyzed. In addition, the drive of the belt constituting the conveyor line of each feeder is simulated, and the dynamic characteristics of the belt is analyzed using the virtual engineering method.

Process Annotation for Recording the Manipulation of 3D Structured Models (3D 구조물의 조작과정 기록을 위한 어노테이션 기법)

  • Lee, Gui-Hyun;Lim, Soon-Bum
    • Journal of Korea Multimedia Society
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    • v.10 no.3
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    • pp.381-390
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    • 2007
  • 3D object contents are used for various applications in the Web virtual space, where the main concerns are to navigate the 3D virtual space and visualize 3D objects. The techniques to manipulate 3D objects like disassembling and assembling and to record the manipulation process are the very first step. Until now, we can record only the result of 3D object manipulation. Thus, we have tried to study the representation technique to record meaningfully and replay the manipulation process of 3D structured objects. We analyzed the structures and their relations between components to construct 3D objects that are described in XML or VRML. Compared to the previous method, we studied a XML based annotation technique to record and store selectively by user. This technique makes 3D structured objects be used in the various applications by the selective recording and also selective replaying.

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Construction Process Analysis of Han-Ok for BIM Based Modern Han-Ok Construction Simulation (BIM 기반의 현대식 한옥 시공시뮬레이션 구현을 위한 한옥 공정분석 연구)

  • Yun, Seok-Heon
    • Korean Journal of Construction Engineering and Management
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    • v.12 no.3
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    • pp.3-10
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    • 2011
  • Currently, technologies for industrialization and dissemination for Han-Ok are developed actively. Also BIM technologies are actively developed. However, it is difficult to find the research and study cases for construction method and process for Han-Ok. BIM is the technology for managing information with element as a unit for building design, construction and management, and it is closely related to Han-Ok using assembling method for building construction. We analyzed the basic construction processes for IK-Gong and MinDoRi house, typical types of Han-Ok. Also we developed the Work Breakdown Structure of construction process for Han-Ok and suggested the method for construction simulation using BIM. Simple BIM model of Han-Ok which is Ik-Gong type is used for case study. It was possible to link automatically between 3D elements objects and construction activities about 95% in the case study. More studies of construction method for various type of Han-Ok and rules for link between elements and construction activities are required for Industrialization and dissemination of Han-Ok.

The Digital Mock-Up Information System for New Car Development

  • Min, Sung-Ki;Lee, Chul-Woo
    • Proceedings of the CALSEC Conference
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    • 1999.07a
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    • pp.277-299
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    • 1999
  • Since Chrysler Motor Co. had experienced the digital development system in the beginning of 1990's, most of leading automobile companies are trying to apply a digital information system for their own business process reengineering based upon concurrent engineering system from product planning phase. This is called as virtual DMU(Digital Mock-Up) system instead of the traditional PMU(Physical Mock-Up) system. By using the virtual prototype, all of the design requirements and system specifications can be checked, changed and optimized more quickly and more efficiently. This paper consists of five chapters for the DMU information system. In the 1$^{st}$ chapter, the principle of digital design system is suggested by using four basic modules such as product design module, process design module, manufacturing system design module and central control module. The basic scheme of DMU is introduced with the benefits of application in the chapter 2. In the chapter 3, a digital design process of new car development is explained with the detailed DMU design and design review processes. In the chapter 4, the practical DMU manufacturing techniques and applications are introduced as CAD/CAM analyses, DPA(Digital Pre-Assembly)reviews for development, production, operation and maintenance phases, digital tolerance analyses and digital factory analyses for assembling line simulation, automated robot welding processes, production jig & fixtures and painting process simulation. Finally, the activities of digital design support; CAS-styling, CAE-engineering and CAT-testing are summarized for design optimization in the chapter 5. As today's automobile manufactures and related business organizations are struggling to compete in the global marketplace, they are concentrating on efficient use of DMU information system to reduce the new car development cost, to have shorten the delivery schedule and to improve product design quality. To meet the demand of those automobile industries on digital information systems, the CALS(Computer aided Acquisition and Logistics Support) and EC(Electronic Commerce)initiative has been focused as a dominant philosophy in defense & commercial industries, specially automobile industries.s.

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