• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 춘계학술대회 논문집
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• pp.217-218
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• 2010

• 한국기계가공학회지
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• 제19권6호
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• pp.43-48
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• 2020

This study explores the compression molding of diffractive-aspheric lenses using GeSbSe chalcogenide glasses. A mold core with diffractive structure was prepared and a chalcogenide glass lens was molded at various temperatures using the corresponding core. The effect of molding temperature on the transcription characteristics of diffractive structure was examined, by measuring and comparing the diffractive structure between the mold core and the molded chalcogenide glass lens using a microscope and a white light interferometer. In addition, the applicability of the molded lens for thermal imaging was evaluated, by measuring the form error.

• 한국정밀공학회지
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• 제24권6호
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• pp.45-50
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• 2007

The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.

• 한국광학회지
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• 제18권5호
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• pp.362-366
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• 2007

본 연구에서는 3 메가픽셀, 2.5배 줌 카메라폰 모듈용 비구면 유리렌즈 개발을 목적으로 실험계획법(DOE)을 적용하여 성형용 초경 코어의 연삭가공조건을 구하고, 이를 활용하여 비구면 Glass렌즈 성형용 초경합금(WC) 코어를 초정밀 연삭가공을 수행하였다. 또한 가공된 성형용 코어의 가공면 위에 이온증착법으로 다이아몬드상 탄소(Diamond-Like Carbon; DLC) 코팅을 수행하여 DLC 코팅이 성형용 코어의 형상정도(PV)와 표면조도(Ra)에 미치는 영향을 평가하였으며, 비구면 Glass렌즈를 동일한 조건에서 성형하여 성형렌즈의 광학적 특성을 비교하여 성형용 코어면의 DLC 코팅 효과에 대하여 검토하였다.

• 한국정밀공학회지
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• 제27권5호
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• pp.22-26
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• 2010

Recently, due to the tremendous growth of media technology, demands of the aspheric glass lens which is a high-performance and miniaturized increase gradually. Generally, the aspheric glass lens is manufactured by Glass Molding Press (GMP) method using tungsten carbide (WC) mold core. In this study, the thermal deformation which was occurred by GMP process was analyzed and applied it to compensate the aspheric glass lens. The compensated lens was satisfied that can be applied to the actual specifications.

• 한국전기전자재료학회논문지
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• 제20권8호
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• pp.720-725
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• 2007

This study investigated the pressing conditions in the molding of aspheric glass lenses for the mega pixel phone camera module using the DOE method. Tungsten carbide (WC; Japan, Everloy Co., 002K),which contained 0.5 w% cobalt (Co), was used to build the mold. The mold surface was ultra-precision ground and polished, and its form accuracy (PV) was 0.85um in aspheric surface. We selected four factors, pressing temperature, force and time of first step, and force of second step, respectively, as the parameters of the pressing process. in order to reduce the number of experiments, we applied fractional factorial design considering the main effects and two-way interactions. The analysis results indicate that the only two main effects, the pressing temperature and the time of pressing step 1, are available for the form accuracy (PV) of the molded lens. The analysis results indicated that the best combination of the factors for lowering the form accuracy(PV) value of molded lens was to have them at their low levels.

• 한국정밀공학회지
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• 제33권11호
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• pp.893-898
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• 2016

Plastic array lens are cheap to manufacture; however, plastic is not resistant to high temperatures and moisture. Optical glass represents a better solution but is a more-expensive alternative. Glass array lens can be produced using lithography or precision-molding techniques. The lithography process is commonly used, for instance, in the semiconductor industry; however, the manufacturing costs are high, the processing time is quite long, and spherical aberration is a problem. To obtain high-order aspherical shapes, mold-core manufacturing is conducted through ultra-precision grinding machining. In this paper, a $4{\times}1$ mold core was manufactured using an ultra-precision machine with a jig for the injection molding of an aspherical array lens. The machined mold core was measured using the Form TalySurf PGI 2+ contact-stylus profilometer. The measurement data of the mold core are suitable for the design criterion of below 0.5 um.

• Journal of the Optical Society of Korea
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• 제11권3호
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• pp.85-92
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• 2007

In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric glass lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical glass molding pressing (GMP) process was developed with an eye to mass production of precision optical glass parts by molding press. In this paper, as a fundamental research to develop the multi-cavity mold for higher productivity of a progressive GMP process used in the fabrication of an aspheric glass lens, an aspheric glass lens forming simulation was carried out.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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• pp.469-470
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• 2006

The purpose of this research was to investigate and to find out the optimal annealing condition to mold an aspheric glass to be used for mobile phone module having 2 megapixel and $2.5{\times}$ zoom. Taking annealing rate and re-press temperature after molding as molding variables under the identical molding temperature and pressure, a glass lens was molded. And, Form Accuracy, Lens Thickness, Refractive Index, and Modulation Transfer Function(MTF) were measured in order to observe characteristics of molded lens, and then optimal annealing conditions were determined based on the resulting data. Properties of lens molded under the optimal conditions revealed Form Accuracy[PV] $0.2047\;{\mu}m$ in aspheric surface, and $0.2229\;{\mu}m$ in plane, and MTF value was 30.3 % under 80 lp/mm.

• 한국산업정보학회논문지
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• 제12권3호
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• pp.124-131
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• 2007

3 Megapixel, 2.5배 Zoom 카메라폰 모듈용 광학계 중 비구면과 평면으로 설계된 평볼록형 비구면 Glass렌즈를 고온압축성형법으로 제작하였다. 제작된 비구면 Glass 성형렌즈의 성능은 성형렌즈의 형상정도(PV) 전사성과 해상도로 평가하였다. Glass렌즈 성형용 몰드의 형상정도(PV)는 비구면의 경우 $0.127\;{\mu}m$, 평면의 경우 $0.168\;{\mu}m$이었고, 성형된 렌즈의 형상정도(PV)는 비구면의 경우 $0.205\;{\mu}m$, 평면의 경우 $0.223\;{\mu}m로 $90{\sim}95%$의 전사정도를 보였다. 성형렌즈의 해상도 평가를 위해 렌즈의 MTF[Contrast]를 측정하였다. 공간주파수 80 lp/mm에서 Contrast가 32.9%을 보였으며, 이 값은 렌즈 광학설계의 전산모사에서 얻어진 Contrast 33%에 근사한 값으로 성형렌즈의 해상도 특성이 우수함을 알 수 있었다.