• Title/Summary/Keyword: Ash

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A Study on Changes in High-Temperature Microstructure of Coal Ash Applied as Cement Clinker Raw Material (시멘트 클링커 원료로서 적용한 석탄재의 고온 미세구조 변화 고찰)

  • Yoo, Dong-Woo;Im, Young-Jin;Kwon, Sung-Ku;Lee, Seok-Je
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.211-218
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    • 2022
  • Coal ash is being considered as a source of silica and alumina for cement clinker. The purpose of this study was to investigate the effect on cement clinker sintering by confirming the high-temperature microstructural change according to the firing temperature in the cement clinker sintering process of coal ash. In the coal ash used as a raw material for cement clinker, the shape change of the particle surface was confirmed from the sintering tem perature of 950 ℃. The shape of the coal ash disappeared from the sintering temperature higher than 1250 ℃. It was confirmed that the Al and Fe components of the coal ash were converted to the cement interstitial phase at a temperature higher than 1350 ℃. In addition, the clinker using a large amount of coal ash as a raw material showed a low content of Lime and a high content of Belite in the sintering tem perature range of 1150~1200 ℃. From this, it was confirmed that the formation of calcium silicate mineral proceeds more easily at the initial sintering temperature by the application of coal ash.

Feasibility Study on CLSM for Emergency Recovery of Landfill Bottom Ash (매립장 석탄회의 긴급복구용 CLSM으로 활용 가능성)

  • Ha-Seog Kim;Ki-Suk Kim
    • Land and Housing Review
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    • v.14 no.2
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    • pp.137-145
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    • 2023
  • In this study, the characteristics such as flowability, bleeding rate, and strength of the CLSM (Controlled Low Strength Material) according to physical properties such as particle size distribution and particulate content of the pond ash were investigated as part of the practical development of technology for CLSM using pond ash. As a result of analyzing the properties of the collected pond ash, it was found that the density and particle size distribution characteristics were different. And that the bleeding ratio did not satisfy the standard in the case of the specimen with a large amount of fly ash and a lot of addition of mixing water. As a result of the compressive strength test, the strength development of 0.5 MPa or more for four hours was found to be satisfactory for the specimens using hemihydrate gypsum with a unit binder amount of 200 or more, and the remaining gypsum showed poor strength development. Although it was determined that landfill coal ash can be used as a CLSM material, it is necessary to identify and apply the physical and chemical characteristics of coal ash buried in the ash treatment plant of each power generation company.

Investigating the Cause of Ash Deposition and Equipment Failure in Wood Chip-Fueled Cogeneration Plant (우드칩을 연료로 하는 열병합발전소의 회분 퇴적 및 설비 고장 원인 분석)

  • Min Ji Song;Woo Cheol Kim;Heesan Kim;Jung-Gu Kim;Soo Yeol Lee
    • Corrosion Science and Technology
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    • v.22 no.3
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    • pp.187-192
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    • 2023
  • The use of biomass is increasing as a response to the convention on climate change. In Korea, a method applied to replace fossil fuels is using wood chips in a cogeneration plant. To remove air pollutants generated by burning wood chips, a selective denitrification facility (Selective catalytic reduction, SCR) is installed downstream. However, problems such as ash deposition and descaling of the equipment surface have been reported. The cause is thought to be unreacted ammonia slip caused by ammonia ions injected into the reducing agent and metal corrosion caused by an acidic environment. Element analysis confirmed that ash contained alkali metals and sulfur that could cause catalyst poisoning, leading to an increase in the size of ash particle and deposition. Measurement of the size of ash deposited inside the facility confirmed that the size of ash deposited on the catalyst was approximately three times larger than the size of generally formed ash. Therefore, it was concluded that a reduction in pore area of the catalyst by ash deposition on the surface of the catalyst could lead to a problem of increasing differential pressure in a denitrification facility.

Development of Bottom Ash Replacement Cement Using Diethanol Isopropanolamine (Diethanol Isopropanolamine을 활용한 바텀애시 치환 시멘트 개발)

  • Hyunuk Kang;Ahyeon Lim;Juhyuk Moon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.72-81
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    • 2024
  • In this study, DEIPA was used for enhancing cementitious performance of bottom ash replaced cement. By applying the partial or no-known crystal structure method to X-ray diffraction data, the amounts of amorphous bottom ash and calcium silicate hydrate(C-S-H) could be separated and quantified. In the sample without DEIPA, the bottom ash hardly reacted, resulting in low compressive strength. However, the addition of DEIPA not only altered the hydration behavior of the cement but also enhanced the pozzolanic reaction between bottom ash and calcium hydroxide, leading to the generation of additional C-S-H. This resulted in high compressive strength not only in the early stages but also in the later stages. Therefore, with the addition of DEIPA during the pulverization of the bottom ash, the reactivity of the bottom ash was significantly improved. Hence, there is potential in the development of bottom ash replacement cement.

Optimization of Coal Ash Water Treatment Conditions to Suppress Concrete Pop-out Based on Coal Ash Containing Expansion Components (팽창성분이 혼입된 석탄재 기반 콘크리트의 팝아웃 발생 억제를 위한 석탄재 수처리 조건 최적화)

  • Jae-Jin Hong;Joo-Han Kang;Mi-Na Kim;Woo-Seong Choi;Myung-Jun Oh;Seong-Yun Kim
    • Composites Research
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    • v.37 no.3
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    • pp.226-231
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    • 2024
  • Coal ash has been used as a sand replacement in the construction industry. Due to the use of bituminous coal as a result of anthracite depletion, and quicklime as an air purifier in the desulfurization process, pop-out defects have recently occurred in concrete using coal ash, severely limiting the recycling of coal ash into concrete. In this study, the components that cause the pop-out problem of the coal ash filled concrete were identified and a pretreatment method to fully expand the expansive components in advance was proposed as a solution to this problem. By treating water twice for 10 min, allowing the CaO mixed in the coal ash to fully expand, the problems of pop-out and reduced compressive strength of the concrete were overcome. The cost and time efficient water treatment method proposed in this study is expected to promote the recycling of coal ash into concrete.

Evaluation on Properties of Mortar Using Magnetically Separated Bottom Ash (자력 선별된 바텀애쉬를 활용한 모르터의 물성 평가)

  • Choi, Ik-Je;Jang, Bo-Kil;Kim, Ji-Hyun;Chung, Chul-Woo;Lee, Jae-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.99-100
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    • 2015
  • Significant amount of bottom ash has been produced in the power plant located at southeast region of Korea, but those were abandoned in the pond site without any treatment. In these days, there is a strong move to enforce environmental regulations to protect surrounding nature, a lot of pressure is given to the power plant industry to remove hazardous chemicals from their waste material before landfill or site storage. The overall objective of this research is to separate hazardous chemicals from the bottom ash, and use it safely as sustainable construction material. In this specific study, magnetic separation of bottom ash was applied, and used as a fine aggregates to make mortar specimens. According to the results, it was found that the use of bottom ash decreased 28-day compressive strength. However, using non-magnetic bottom ash provides best results in terms of thermal conductivity, showing strong possibility to be used as heat insulating material.

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Exploiting the Potentials of Rice Husk Ash as Supplement in Cement for Construction in Nigeria

  • Akindahunsi, Akindehinde Ayotunde;Alade, Oluwotosin
    • International Journal of Concrete Structures and Materials
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    • v.4 no.1
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    • pp.3-8
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    • 2010
  • This paper present the results of investigation on the use of rice husk ash as a partial substitute for cement in construction. One hundred and eighty specimens of concrete cubes were cast. 0, 5, 10, 15, and 20% partial replacement of cement with rice husk ash were carried at 1:2:4 mixes by weight with 0.60, 0.65, 0.70 water/cement ratio. The results indicated that compressive strengths of cubes at 0.6, water/cement were higher than 0.65 and 0.70. Also 5% partial replacement cement with rice husk ash at $28^{th}$ day average compressive strength value of $25.4\;N/mm^2$ compared well with 0% partial replacement of cement with rice husk ash of $26.28\;N/mm^2$. This shows that at 5% partial replacement of cement with rice husk ash can be used for structural concrete and at 15% replacement or more it can be used for non - structural construction works or light weight concrete construction. The cost analysis shows substantial amount of savings for the country.

Carbon rich fly ash and their nanostructures

  • Salah, Numan;Habib, Sami S.;Khan, Zishan H.;Alshahrie, Ahmed;Memic, Adnan;Al-ghamdi, Attieh A.
    • Carbon letters
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    • v.19
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    • pp.23-31
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    • 2016
  • Carbon rich fly ash was recently reported to have compositions that are ideal for use as a precursor and catalyst for carbon nanotube growth. This fly ash powder is mostly composed of pure carbon, predominantly present as sp2. In this work, the effect of sonication time on the morphology and structural properties of carbon rich fly ash particles is reported. The obtained results show that ultrasound treatment is an effective tool for producing ultrafine particles/fragments with higher porosity, which might be suitable for the adsorption of gasses. Moreover, carbon nanoparticles (CNPs) of this fly ash were produced in parallel using the ball milling technique, and were evaluated as reinforcements for epoxy based composites. These CNPs have almost spherical shapes with particle sizes of around 30 nm. They were found to have strong C=O carbonyl group bonds, which might be generated during the ball milling process. The tensile testing results of a fly ash CNP reinforced epoxy composite showed significant improvements in the mechanical properties, mainly in the stiffness of the polymer. The stiffness value was increased by around 23% of that of neat epoxy. These CNPs with chemically active groups might also be useful for other applications.

Synthesis of zeolite with reaction temperature and alkali concentration from coal bottom ash (화력발전소 바닥재로부터 합성된 제올라이트의 반응온도와 알칼리 농도에 따른 상변화에 대한 연구)

  • Jun So-Youn;Han Gi-Chun;Ahn Ji-Whan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.14 no.5
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    • pp.204-210
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    • 2004
  • Though the recycling rate of coal fly ash generated from domestic thermoelectric power plants is gradually increased, at present, the most amount of coal bottom ash is disposed by a landfill instead of recycling. Therefore, to reuse a coal bottom ash as high-value materials the synthesis of zeolite made from a coal bottom ash was investigated in this study. NaPl, hydroxy-sodalite and tobermorite were produced through the alkaline hydrothermal reaction of pulvelized bottom ash at various temperatures; 80, 120, $150^{\circ}C$, and the concentration of NaOH at the range from 1 to 5 M. Especially, NaPl with excellent cation exchange capability had a high crystallinity at ${\leq}2$ M NaOH and ${\leq}120^{\circ}C$.

Emission Characteristics of Metal Elements from a MSW Incinerator (도시폐기물 소각시설에서의 금속배출특성 연구)

  • Kim, Ki-Heon;Kim, Sam-Cwan;Song, Geum-Ju;Seo, Yong-Chil
    • Journal of the Korean Society of Combustion
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    • v.8 no.1
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    • pp.1-8
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    • 2003
  • The behavior and characteristics of heavy metals at different streams in a MSWI(Municipal Solid Waste Incinerator) with a capacity of 100tonnes/day were investigated by measuring the concentration of heavy metals and gases and analyzing their leaching data from ashes. Metal components of Cr, Cu, Cd and Pb were in higher concentrations in the fly ashes collected after the water spray tower than in the bottom ashes. It was due to condensation by a lower temperature with water spray cooling. Metal contents in the bottom ash became higher for finer particles as expected. The mass balance of heavy metals in different stream was estimated from the analyzed data in bottom ash and collected dusts at different locations. For the lower volatility of metals such as Pb, Cu, Cr, 88-97% of them remained in the bottom ash, while Cd and Hg escaped from the combustor with remaining in bottom ash of 18.4 and 0.8%, respectively. In most cases the leaching rate of fly ash showed higher values than that of bottom ash, with the their average acidities of 9.8 and 11.9 respectively.

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