• Proceedings of the Korea Concrete Institute Conference
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• 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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• pp.377-380
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• 2008

Structural lightweight concrete will reduced total loads of supporting sections and foundations in archtectural and civil structures. So, the lightweight concrete can use widely for various purpose in the archtectural and civil structures. However, the performance of lightweight concrete is essentially dependent of properties of used lightweight aggregates. So, in this paper were examined the fresh and hardened properties of lightweight concrete that are used 3types of the differences properties of lightweight aggregates from lower water-ratio to higher water-ratio of concrete mixing regions. Lightweight concrete was somewhat exhibit larger slump loss than ordinary concrete. Also, the development of compressive strength was lower than ordinary concrete, however it was not showed a marked difference. According to types of lightweight aggregates, the case of synthetic lightweight aggregate are highest performance in fresh and hardened concrete, but it is should be to evaluate the structural performance testing as anchoring and bond strength with reinforcing steel bars.

• Journal of the Korean Crystal Growth and Crystal Technology
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• 제21권2호
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• pp.82-86
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• 2011

Lightweight aggregate which is composed of sintered polycrystalline materials usually has a certain portion of pores inside of it. Because of such a structural characteristics, it tends to that movement of water in aggregate shows an abnormal behavior against the change of outside environment. In general, water movement behavior is controlled by porosity, distribution of pore size; however, dense surface layer will also affect water movement behavior in case of artificially sintered aggregates. Factors affecting water movement behavior in the aggregate are pore distribution, pore shape, pre-wetting method, etc. In this study, absorption characteristics of aggregate under the pressure and absorption rate according to water dipping time are analyzed for the basis of pressure pumping of lightweight concrete. Two kinds of aggregates were used for the test: one is made by 'L' company in Germany and the other is of our own made at the pilot plant in Kyonggi University. Absorption rate of aggregate is measured according to water dipping time, vacuum pressure, and quenching condition. Absorption rate of aggregate with $300^{\circ}C$ quenching is higher than that of aggregate with 24 hr water dipping. Generally the more vacuum the higher water absorption rate. Water absorption rate of 'L' aggregate under -300 mmHg is 54 % higher than that of aggregate with 24 hr water dipping; however, only 2 % increase in water absorption was measured for the K622 and K73 which were of our own.

• Journal of the Korean Crystal Growth and Crystal Technology
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• 제21권1호
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• pp.47-53
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• 2011

The artificial aggregates (AAs) were manufactured from the parent batch powders consisting of bottom ash containing excess unburned carbon and dredged soil, 7 : 3 weight ratio by direct sintering method and those physical properties were evaluated. Especially, the effects of waste glass or frit (NWG) which was made by addition of 5 wt% $Na_2O$ to the waste glass upon the bloating phenomenon of AAs were analyzed. The AAs manufactured from the parent batch powders showed a lower specific gravity than that of specimens containing waste glass or NWG due to excess u$Na_2O$nburned carbon which usually obstructs a sintering process. But, the waste glass added on parent batch powders promoted the sintering and densification thus increased the specific gravity of AAs. Also the specific gravity of AAs added with 5 wt% NWG, was lowered compared to that of AAs added with as-received waste glass. This is because of bloating of shell which captures gases owing to the lowered viscosity of liquid formed at the specimen surface caused by $Na_2O$ addition. In conclusion, the AAs sintered at above $1100^{\circ}C$ in this study showed characters of lightweight aggregate of specific gravity 1.15~1.34 and water absorption 11~19 %, and the bloating phenomenon of AAs was occurred at the shell rather black core part.

• Journal of the Korean Crystal Growth and Crystal Technology
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• 제21권1호
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• pp.41-46
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• 2011

The artificial aggregates (AAs) composing of 2 wastes, coal bottom ash and dredged soil (7 : 3, weight ratio) were fabricated as a function of red mud contents,0~30 wt% using direct sintering method at $1050{\sim}1250^{\circ}C$ for 10 min, and those physical properties were evaluated. Especially, in order to analyze the red mud addition effect on the bloating phenomenon of AAs manufactured, the specific gravity and water absorption were measured and studied linked with the microstructural observation results. The lightening of AAs was enhanced due to increased bloating with increasing temperature and red mud contents. The AAS sintered at $1050{\sim}1150^{\circ}C$ showed well-developed black-coring structure, but for the specimens containing red mud sintered over $1200^{\circ}C$ generated excessive liquid and gas caused by reduction of $Fe_2O_3$, thus the black-coring part was gradually burst open out of shell of AAs. Particularly, all specimens containing 30 wt% red mud was burst up when sintered over $1100^{\circ}C$. The AAs containing no red mud sintered at $1200^{\circ}C$ had a specific gravity of about 1.2 and those containing 20 wt% had below 1.0 which are characters of lightweight aggregate.

• Journal of the Korean Crystal Growth and Crystal Technology
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• 제22권6호
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• pp.305-311
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• 2012

In order to recycle the coal bottom ashes (denoted as BA) produced from a thermal power plant, the artificial aggregates (denoted as AAs) containing BA and red clay were manufactured, and the physical properties of AAs were studied as a function of particle size of BA and batch compositions. As-received BA had 38 wt% coarse particles of above 2 mm and many unburned carbon mass and porous slag particles were co-existed. So the two particle sizes of BA, the fine (< 100 ${\mu}m$) and coarse (< 2 mm), were prepared by milling and screening process. The AAs containing fine BA sintered at $1100{\sim}1200^{\circ}C$ had the higher bulk density and lower water absorption compared to the specimen made of coarse BA. The inside core of AAs manufactured by using coarse BA showed nonuniform and porous microstructure, while the AAs made of fine BA had a uniform and dense microstructure. In this research, the AAs containing BA and red clay with various bulk density (1.2~1.7) and water absorption (13~21 %) could be manufactured by controlling the particle size of BA and batch compositions, so the AAs of various physical properties could be applied to the wide fields such as construction/building materials in near future.

• Proceedings of the Korean Institute of Building Construction Conference
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• 한국건축시공학회 2020년도 봄 학술논문 발표대회
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• pp.126-127
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• 2020

Recently, as interest in environmental issues increases, minimizing carbon dioxide generated during cement manufacturing is a problem to be solved. In order to solve such a problem, it is required to use an industrial by-product of recycled aggregate, blast furnace slag, and circulating fluidized bed boiler fly ash to replace it on the basis of geopolymer(=cementless). This study examines the characteristics of eco-friendly artificial stone according to the mixing ratio of geopolymer-based recycled aggregate. As a result of the experiment, when the addition rate of the alkali stimulant was 15% and the mixing ratio of the circulating aggregate was 70%, the flexural strength and compressive strength were the highest. Density and water absorption decreased as density of circulating aggregates increased and water absorption increased. However, when the mixing ratio of the circulating aggregate exceeded 70%, the flexural strength and compressive strength decreased. Therefore, in order to obtain strengths meeting the KS standards, the mixing ratio of recycled aggregate was set to 70%, and artificial stone was manufactured using industrial by-products.

• Proceedings of the KAIS Fall Conference
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• 한국산학기술학회 2012년도 춘계학술논문집 2부
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• pp.597-599
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• 2012

인공경량골재의 제조기술 국내외 동향을 파악하기 위하여 특허 검색사이트인 KIPRIS에서 국내, 일본 및 미국의 관련 특허를 조사 분석하였다. 특허 검색을 위해 발명의 명칭에서 키워드로 국내 특허는 "경량골재"를 사용하고 일본과 미국의 특허는 "Lightweight Aggregate"를 사용하였으며 내용의 검토를 통하여 최종적으로 선정된 국내 34건, 일본 151건 및 미국 32건 총 217건의 특허기술을 대상으로 분석을 실시하였다.

• KSCE Journal of Civil and Environmental Engineering Research
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• 제29권4A호
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• pp.373-384
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• 2009

For the first step on the quantitative evaluation of shrinkage reduction and differential shrinkage analysis of lightweight aggregate concrete, this study sets the moisture transport model of concrete by pre-absorbed water of porous lightweight aggregates and measured effective moisture diffusion coefficient, moisture capacity, degree of humidity supply and degree of humidity consumption by water binder ratio and aggregate type. The effective moisture diffusion coefficient in steady state caused by humidity difference between inside and outside of concrete had low value as low water-binder ratio. And in case of same water-binder ratio, effective moisture diffusion of mixtures used normal aggregates were lower than those used lightweight aggregates. To determine moisture store capability of concrete - moisture capacity, moisture contents were measured in 9 humidity conditions. As a result moisture contents of mixtures used lightweight aggregates was higher than mixtures used normal aggregates in all humidity conditions. This study measured lightweight aggregates' degree of humidity supply that applicable to normal atmospheric environment (above RH 50%) and made it quantitatively. Also amount of moisture release was set as a exponential function that represents a clear trend proportion to time and inverse proportion to humidity of the surroundings. As the result of measurement about degree of moisture consumption inside concrete following the internal consumption caused by cement hydration self-drying, it was showed that rapid decrease of humidity, around 10%, at early ages (7~10 days) when water-binder ratio is 0.3 and slow decrease around 5% and 1% when water-binder ratio is 0.4 and 0.5.

• Journal of the Korean Ceramic Society
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• 제41권3호
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• pp.221-228
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• 2004

Basic properties of artificial lightweight aggregate by using waste dusts and strength properties of LWA concrete were studied. Bulk specific gravity and water absorption of artificial lightweight aggregates varied from 1.4 to 1.7 and 13 to 16%, respectively. Crushing ratio of artificial lightweight aggregate was above 10% higher than that of crushed stone or gravel. As a result of TCLP leaching test, the leaching amount of tested heavy metal element was below the leaching standard of hazardous material. Slump, compressive strength and stress-strain properties of LWA concrete made of artificial lightweight aggregate were tested. Concrete samples derived from LWA substitution ratio of 30 vol% and W/C ratio of 45 wt% showed the best properties overall. Thermal insulation and sound insulation characteristics of light weight concrete panel with the optimum concrete proportion were tested. Average overall heat transmission of 3.293W/㎡$^{\circ}C$ was observed. It was higher by about 15% than those of normal concrete made by crushed stone. Sound transmission loss of 50.9 ㏈ in frequency of 500 ㎐ was observed. It was higher by about 13% than standard transmission loss.

• Computers and Concrete
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• 제14권5호
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• pp.547-561
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• 2014

Artificial neural networks (ANN) has been proven to be able to predict the compressive strength and elastic modulus of recycled aggregate concrete (RAC) made with recycled aggregates (RAs) from different sources. However, ANN is itself like a black box and the output from the model cannot generate an exact mathematical model that can be used for detailed analysis. So in this study, sensitivity analysis is conducted to further examine the influence of each selected factor on the output value of the models. This is not only conducive to the determination and selection of the more important factors affecting the results, but also can provide guidance for researchers in adjusting mix proportions appropriately when designing RAC based on the variation of these factors.