• Title/Summary/Keyword: Arc-groove

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Influence of the Groove Angle on Arc Characteristics in Pulsed GMA Weaving Welding (펄스 GMA 위빙 용접에서 그루브형상에 따른 아크특성에 관한 연구)

  • Choi, Kwang-Deok;Cho, Won-Ik;Kim, Cheol-Hee;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.67-72
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    • 2009
  • In this paper, arc characteristics of V groove joints using pulsed GMA welding were found out. The bevel angles of $22.5^{\circ}$ and $30.0^{\circ}$ were chose to make the V groove configuration with the groove angles of $45^{\circ}$ and $60.0^{\circ}$, respectively. In the experiment, the arc current waveform measurement and the high speed photography were taken to investigate the arc characteristics for a single-beveled asymmetric workpiece. Consequently, the welding current was changed abnormally around the edge of groove. As the arc moved close to the groove face, the welding current was increased rapidly because the welding arc was affected by the inclined surface. Also the welding current waveforms were measured for the double-sided symmetric workpiece to verify the previous measurements for the single-beveled workpiece, and similar current waveforms were found.

A Study on the Flow around a D-shape Bluff Body with Arc-Groove (Arc-Groove를 가진 D-형상 물체 주위 유동에 관한 연구)

  • Seo, Seong-Ho;Nam, Chung-Do;Lee, Hyoung-Woo;Hong, Cheol-Hyun
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.59-63
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    • 2014
  • Object of this study is to see whether the arc-groove on a D-shape bluff body effects the drag reduction or not. To this end, the changes of the boundary layer on the surface of the object, the downstream flow field and wake flow were found by experiments. The experiments are conducted by changing number and depth of the groove, angle of the first groove and Reynolds number(Re). Groove did not effect on the surface in the downstream boundary layer of the object and was minimal impact on the time mean velocity recovery of the wake flow. Also the effects of Groove did not have a significant impact on the structure of the wake and the wake frequency. Therefore it is found that the arc-groove of the drag reduction effect on the D-shape bluff body was smaller.

Development of a vision sensor for measuring the weld groove parameters in arc welding process (자동 아크 용접공정의 용접개선변수 측정을 위한 시각 시스템)

  • 김호학;부광석;조형석
    • Journal of Welding and Joining
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    • v.8 no.2
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    • pp.58-69
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    • 1990
  • In conventional arc welding, position error of the weld torch with respect to the weld seam and variation of groove dimension are induced by inaccurate fitup and fixturing. In this study, a vision system has been developed to recognize and compensate the position error and dimensional inaccuracy. The system uses a structured laser light illuminated on the weld groove and perceived by a C.C.D camera. A new algorithm to detect the edge of the reflected laser light is introduced for real time processing. The developed system was applied to arbitarary weld paths with various types of joint in arc welding process. The experimental results show that the proposed system can detect the weld groove parameters within good accuracy and yield good tracking performance.

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Development of Automatic Filet Welding Torch System with High Speed Rotating Arc Sensor

  • Lee, W.K.;Lee, G.Y.;Kim, J.H.;Kim, S.B.
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.94.1-94
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    • 2001
  • Arc sensor gives important groove information during welding. Automatic seam tracking control system with arc sensor has significant characteristics such that bead formation is given as decentralization of penetration and formation of concave bead profile and that a turning point of transverse weaving with constant arc length control is decided whether or not torch height reaches to a specified setting level. Furthermore, the rotating action of the arc prevents hanging of weld bead and forms flat bead surface under high speed welding condition. The variation of groove and deposition area can be detected from the trace of weaving. The area and width of weaving trace has close correlation with the area of groove and deposition. In this paper, main object of this system is to realize an adaptive microprocessor based controller ...

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A Study of Arc Modeling and Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding (가스 메탈 아크 용접에서 토치 위빙 중 아크 모델링 및 표면 입열 분포 해석에 관한 연구)

  • Kim, Yong-Jae;Rhee, Se-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.162-170
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    • 2001
  • In torch weaving in arc welding on V groove, the heat input distribution on groove surface is a main factor determining the bead shape and the weld quality with and without the weld defects such as undercut, overlap, etc. In this study, we calculate the heat input varying with the welding current, arc voltage, welding speed and the touch weaving condition using numerical method. And we investigate the heat input distribution on groove surface while applying the various grooves having 2 dimensional heat sources.

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Analysis of Electro-Magnetic Force Acting on Arc Column in Butt-Joint Welding of Mild Steel Plate (연강 판재의 맞대기 용접에서 아크에 작용하는 자기력의 해석)

  • Bae Kang-Yul
    • Journal of Welding and Joining
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    • v.23 no.4
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    • pp.73-80
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    • 2005
  • Arc blow being occurred by Electro-Magnetic force(EMF) during the electric arc welding prevents the formation of a sound weldment. In this study, the effects of arc position, groove size, tack weld and base plate on the EMF in a butt-joint welding of mild steel plate are analyzed by a computer simulation based on the finite element method. The EMF can be numerically identified to be caused by a difference of the magnetic flux-density between ahead of and behind the arc in case that the workpiece locates asymmetrically around the uc. When there exists an air gap of groove ahead of the arc in the welding direction, the similar magnetic force has been producted regardless of the arc position and the gap size. The tack weld alleviates the magnetic force to about one fourth at the finish end of the workpiece. The magnetic force can be also significantly reduced with the base plate to about one fifth at the start end of the workpiece containing a tack weld.

The Variation of the Wake behind a Circular Cylinder Having Arc Grooves (Groove에 의한 원주 후류의 유동구조 변화)

  • Seo, Seong-Ho;Hong, Cheol-Hyun;Boo, Jung-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.901-907
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    • 2008
  • The measurements of velocity vectors are made in the wake(X/d=8) of a circular cylinder with arc grooves. The experiments are conducted by changing the groove number. groove depth, Reynolds number(Re) and the angle of the first formed groove. We know that the optimum groove angle is 70 degree and the wake velocity profiles are improved at a few conditions. According to vortex shedding frequency distributions. the key solutions to vary the flow field behind the circular cylinder are 70 degree groove angle and more deeper grooves than 0.2mm depth.

A Study on the Oil Lubrication Characteristics of Pin Bush for a Connecting Rod (커넥팅로드용 핀부시의 윤활특성 해석에 관한 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.25 no.3
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    • pp.157-162
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    • 2009
  • In this paper, the hydrodynamic pressure and minimum oil film thickness of a pin bush bearing for a connecting rod have been analyzed as functions of the number of oil grooves and an arc length of oil grooves. The lubrication characteristic of a pin bush is governed by oil groove design factors, which are considered in this study. The most influential design parameter is a number of oil grooves, which is three oil grooves with an arc length of oil groove, 1/6($60^{\circ}$). This means that oil groove with a long arc length of a pin bush does not contribute to the hydrodynamic pressure development. Thus the optimal design of a pin bush is necessary with an increased number of oil grooves and a reduced arc length.

Effects of Reduction Groove Angle on Strength Characteristics of FCAW Weldment (FCAW 용접부 개선각 축소에 따른 강도특성)

  • Lee, Sang-Chul;Jo, Sung Woo;Yang, Jong Soo;Choi, Kyu Won;Seo, Jung Kwan
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.6
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    • pp.473-481
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    • 2016
  • Thick plate is currently widely used in shipbuilding due to the increasing of size of ships. However, its use has increased welding groove angles and volume. The welder's technique must be good enough to improve productivity while preventing defects. Generally, the groove angle can be reduced to less than a flux-cored arc welding (FCAW) machine setting of $35{\pm}5^{\circ}$, requiring fewer welding passes while maintaining high productivity and reduced heat input. Therefore, welding technique can be prevented by improved mechanical properties and welding deformation. Welding defects such as lack of fusion (LF), lack of penetration (LP) and hot cracking should be considered when reducing the groove angle for related applications. In this study, a welding groove angle of $25{\pm}5^{\circ}$ is verified as suitable for FCAW design and fabrication. The experimental results confirm the effects on the strength characteristics of FCAW weldment when reducing groove angle to improve the productivity of shipbuilding industries.

A Study on Development of Arc Sensor System for Automatic Multi-pass Welding of Thick Plate (후판의 자동 다층용접을 위한 아크센서 시스템 개발에 관한 연구)

  • 문현준;김종희;최주호;김형식
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.122-131
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    • 1995
  • An automatic welding equipment for thick plates requires the capability of the seam tracking of the weld line which often includes misalignment of the workpiece and variation of groove width. In this study, an automatic welding equipment and control algorithms based on the arc sensor were proposed for the GMA welding of thick plates which had misalignment and gap variation. The developed system being constituted with 5 axis can be automatically controlled by computer and also automnatically set the welding conditions such as welding current, and voltage. The proposed algorithms for the seam tracking in multi-pass welding of the thick plates were constituted as follows : the detection of weaving-end point for findng the variation of groove width, the control of welding velocity for acquiring a constant thickness deposition of weld metal, and the calculation of groove width and height of an arbitrary pass in the multi-pass weld. As results of the application of the system, it was revealed that the system had a good capability in seam tracking and made an excellent weld quality in V groove butt joint.

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