• Title/Summary/Keyword: Arc-Start

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Rate of Unburned Carbon at Coal-Fired Thermoelectric Power Plant Boiler by the Plasma Burner Arc Currents (플라즈마 버너의 아크전류에 따른 석탄화력발전소 보일러 시동 시 미연탄소분율 연구)

  • Kang, Gyeong-Wan;Heo, Ki-Moo;Yoon, Sung-Hoon;Moon, Yoon-Jae;Yoo, Ho-sun;Lee, Jae-Heon
    • Plant Journal
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    • v.10 no.3
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    • pp.34-38
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    • 2014
  • Coal-fired power plants have used oil as fuel for start-up but plasma burner is recently introduced in order to reduce costs. It provides fuel oil-free start-up. But at initial operation of Plasma burner, an increase in unburned carbon remains as still pending issue. Also research and operational standards for this problem are insufficient. In this paper, operating procedure will be proposed through analyzing the impact of unburned carbon in accordance with the Plasma arc current. It is also possible to contribute to the national plant industry by demonstrating economics of Plasma burner in commissioning coal-fired power plants.

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Short Circuit Waveform Control Type SMAW Welding Power Source Development and Characteristic Evaluation (단락파형제어형 SMAW용 용접전원 개발 및 특성평가)

  • Yang, Hyun-Min;Ryoo, Hoi-Soo;Hyun, Soong-Keun
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.40-46
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    • 2016
  • The digital controlled SMA welding power source having the hot start current and short circuit waveform control was developed. The inverter power controller was used an analog circuit and the short circuit waveform controller was developed using a 8-bit MCU. For the evaluation of the developed SMA welding power source it were compared with a domestic welding power sources. Using the high titanium oxide type and low hydrogen type electrodes, the characteristics of hot start and short circuit was evaluated. Developed SMA welding power source shows good start performance. Also, arc stability and low current weldability were improved by the short circuit waveform control.

Character Analysis for Break-Torque of Line-Start Permanent Magnet Synchronous Motors (직립 기동 영구자석 동기 전동기의 브레이크 토크 특성 해석)

  • Kim, Byung-Kuk;Kim, Tae-Hyun;Jo, Won-Yung;Lee, In-Jae;Cho, Yun-Hyun
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.86-88
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    • 2005
  • The line-start permanent magnet synchronous motor has a high efficiency and an advantage in constant speed operation regardless of the effect of load variation. However it is difficult to predict the performance of characteristics accurately, because of the unbalanced starting torque with the initial starting position of the rotor and the generation of a break torque. In this paper the dynamic characteristics of the line-start permanent magnet synchronous motor arc described and compared with those of the squirrel-cage induction motor through the simulation to find the characteristics of the permanent magnets and the rotor bars in the line-start permanent magnet synchronous motor.

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Analysis of Welding Phenomena and Effect of Short Circuit Current Rise Slope in the High Speed $CO_2$ Welding of Steel Sheets ($CO_2$박판 고속용접에서 용접현상 분석과 전류상승기울기의 영향)

  • Kim, Young-Sam;Ryoo, Hoi-Soo;Kim, Hee-Jin
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.14-19
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    • 2005
  • In high speed $CO_2$ welding, it has been blown to produce no sound bead with undercut or humping bead. In this study welding phenomena through synchronized high speed camera and output welding voltage and current waveform has been analyzed. For the purpose to improve a welding bead, effect of short circuit current rise slope has been examined. With commercial power source it was produced no sound bead by instantaneous short circuit, long arc period and stubbing at welding speed 2.5mm/min Humping bead or undercut were showed by instantaneous short circuit and long arc period. Also, the weld bead was not formed during the long short circuit period after stubbing start and long arc extinguishment period after wire sticking by failure of arc regeneration, because the droplet was not transferred to weld pool. With increasing short circuit current rise slope the frequency of stubbing was decreased and the normal short circuit rate was increased. A control of short circuit current rise slope was effective factor in high speed welding.

An Analytical Solution for Transient Temperature Distribution in Fillet Arc Welding Including the Effect of Molten Metal (용착 금속을 고려한 필릿 용접에서 온도 분포 예측을 위한 해석적 모델)

  • 정선국;조형석
    • Journal of Welding and Joining
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    • v.13 no.3
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    • pp.116-124
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    • 1995
  • This paper presents an analytical solution to predict the transient temperature distribution in fillet arc welding including the effect of molten metal. The solution is obtained by solving a transient three-dimensional heat conduction equation with convection boundary conditions on the surfaces of a plate, and mapping the infinite plate onto the fillet weld geometry with energy equation. The electric heat input on the fillet weld and on the infinite plate is assumed to have a combination of two bivariate Gaussian distribution. To check the validity of the solution. FCA welding experiments were performed under various welding conditions. The actual isotherms of the weldment cross-sections at various distances from the arc start point are compared with those of simulation result.

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A Waveform Analytics Study to Improve the Arc Start Failure in GMAW (GMAW에서 아크개시 불량 개선을 위한 파형해석적 연구)

  • 박덕조;조상명
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.54-56
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    • 2004
  • 확실한 아크개시는 자동화 GMAW공정에서 매우 중요하다. 자동차 조립산업 및 부품사업 분야의 아크용접 현장에서는 대부분 박판에 짧은 비드로 용접하는 경우가 많기 때문에 아크개시가 더욱 중요시된다. (중략)

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Analytical Solution for Transient Temperature Distribution in Fillet Arc Welding (필릿 용접 공정에서 온도 분포 예측을 위한 해석적 모델)

  • 정선국;조형석
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.68-81
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    • 1995
  • This paper presents an analytical solution to predict the transient temperature distribution in fillet arc welding. The analytical solution is obtained by solving a transient three -dimensional heat conduction equation with convection boundary conditions on the surfaces of an infinite plate with finite thicknesses, and mapping an infinite plate onto the fillet weld geometry with energy equation. The electric arc heat input on fillet weld and on infinite plate is assumed to have a traveling bivariate Gaussian distribution. To check the validity of the solution, GTA and FCA welding experiments were performed under various welding conditions. The actual isotherms of the weldment cross - sections at various distances from the arc start point are compared with those of simulation result. As the result shows a satisfactory accuracy, this analytical solution can be used to predict the transient temperature distribution in the fiIIet weld of finite thickness under a moving bivariate Gaussian distributed heat source. The simplicity and short calculation time of the analytical solution provides rationales to use the analytical solution for modeling the welding control systems or for an optimization tool of welding process parameters.

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Trends of Sensor-based Intelligent Arc Welding Robot System (센서기반 지능형 아크 용접 로봇 시스템의 동향)

  • Joung, Ji Hoon;Shin, Hyeon-Ho;Song, Young Hoon;Kim, SooJong
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.10
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    • pp.1051-1056
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    • 2014
  • In this paper, we introduce an intelligent robotic arc welding system which exploits sensors like as LVS (Laser Vision Sensor), Hall effect sensor, voltmeter and so on. The use of industrial robot is saturated because of its own limitation, and one of the major limitations is that industrial robot cannot recognize the environment. Lately, sensor-based environmental awareness research of the industrial robot is performed actively to overcome such limitation, and it can expand application field and improve productivity. We classify the sensor-based intelligent arc welding robot system by the goal and the sensing data. The goals can be categorized into detection of a welding start point, tracking of a welding line and correction of a torch deformation. The Sensing data can be categorized into welding data (i.e. current, voltage and short circuit detection) and displacement data (i.e. distance, position). This paper covers not only the explanation of the each category but also its advantage and limitation.

The Development of Electric Ballast for a Instant Start/Restart of Metalhalide Lamp (메탈핼라이드램프용 순시점등/재점등 전자식안정기 개발)

  • Kim, Su-Kyoung;Jang, Woo-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.5
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    • pp.9-15
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    • 2004
  • The most shortcoming of metalhalide lamps is what the instant restarting cannot be realized when the arc tube is in the hot condition. The discharge starting voltage of arc tube in the hot condition is much higher than in the cold condition. Therefore it takes about five minutes to restart the metalhalide lamps, that is to say, it is possible to start when the pressure and the temperature are decreased. But, if the lamp is restarted in the hot condition, we must supply the high voltage pulse with 20[kV] at the both electrode of lamp. The proposed electronic ballast is consist of a electromagnetic interference(EMI) filter, a power factor correction(PFC) circuit, a flyback converter, a half-bridge inverter, and a high voltage igniter circuit. By this composition we can start/restart the lamp with the voltage 20[kV], even if the lamp is in the hot condition.