• 제목/요약/키워드: Anomaly detection and Industrial AI.

검색결과 9건 처리시간 0.019초

산업제어시스템의 이상 탐지 성능 개선을 위한 데이터 보정 방안 연구 (Research on Data Tuning Methods to Improve the Anomaly Detection Performance of Industrial Control Systems)

  • 전상수;이경호
    • 정보보호학회논문지
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    • 제32권4호
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    • pp.691-708
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    • 2022
  • 머신러닝과 딥러닝의 기술이 보편화되면서 산업제어시스템의 이상(비정상) 탐지 연구에도 적용이 되기 시작하였다. 국내에서는 산업제어시스템의 이상 탐지를 위한 인공지능 연구를 활성화시키기 위하여 HAI 데이터셋을 개발하여 공개하였고, 산업제어시스템 보안위협 탐지 AI 경진대회를 시행하고 있다. 이상 탐지 연구들은 대개 기존의 딥러닝 학습 알고리즘을 변형하거나 다른 알고리즘과 함께 적용하는 앙상블 학습 모델의 방법을 통해 향상된 성능의 학습 모델을 만드는 연구가 대부분 이었다. 본 연구에서는 학습 모델과 데이터 전처리(pre-processing)의 개선을 통한 방법이 아니라, 비정상 데이터를 탐지하여 라벨링 한 결과를 보정하는 후처리(post-processing) 방법으로 이상 탐지의 성능을 개선시키는 연구를 진행하였고, 그 결과 기존 모델의 이상 탐지 성능 대비 약 10%이상의 향상된 결과를 확인하였다.

FCDD 기반 웨이퍼 빈 맵 상의 결함패턴 탐지 (Detection of Defect Patterns on Wafer Bin Map Using Fully Convolutional Data Description (FCDD) )

  • 장승준;배석주
    • 산업경영시스템학회지
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    • 제46권2호
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    • pp.1-12
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    • 2023
  • To make semiconductor chips, a number of complex semiconductor manufacturing processes are required. Semiconductor chips that have undergone complex processes are subjected to EDS(Electrical Die Sorting) tests to check product quality, and a wafer bin map reflecting the information about the normal and defective chips is created. Defective chips found in the wafer bin map form various patterns, which are called defective patterns, and the defective patterns are a very important clue in determining the cause of defects in the process and design of semiconductors. Therefore, it is desired to automatically and quickly detect defective patterns in the field, and various methods have been proposed to detect defective patterns. Existing methods have considered simple, complex, and new defect patterns, but they had the disadvantage of being unable to provide field engineers the evidence of classification results through deep learning. It is necessary to supplement this and provide detailed information on the size, location, and patterns of the defects. In this paper, we propose an anomaly detection framework that can be explained through FCDD(Fully Convolutional Data Description) trained only with normal data to provide field engineers with details such as detection results of abnormal defect patterns, defect size, and location of defect patterns on wafer bin map. The results are analyzed using open dataset, providing prominent results of the proposed anomaly detection framework.

확산 모델 기반 시퀀스 이상 탐지 (Sequence Anomaly Detection based on Diffusion Model)

  • 장지원;조인휘
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2023년도 춘계학술발표대회
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    • pp.2-4
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    • 2023
  • Sequence data plays an important role in the field of intelligence, especially for industrial control, traffic control and other aspects. Finding abnormal parts in sequence data has long been an application field of AI technology. In this paper, we propose an anomaly detection method for sequence data using a diffusion model. The diffusion model has two major advantages: interpretability derived from rigorous mathematical derivation and unrestricted selection of backbone models. This method uses the diffusion model to predict and reconstruct the sequence data, and then detects the abnormal part by comparing with the real data. This paper successfully verifies the feasibility of the diffusion model in the field of anomaly detection. We use the combination of MLP and diffusion model to generate data and compare the generated data with real data to detect anomalous points.

물류 회전설비 고장예지 시스템 (A Fault Prognostic System for the Logistics Rotational Equipment)

  • 김수형;볘르드바에브 예르갈리;조형기;김규익;김진석
    • 산업경영시스템학회지
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    • 제46권2호
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    • pp.168-175
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    • 2023
  • In the era of the 4th Industrial Revolution, Logistic 4.0 using data-based technologies such as IoT, Bigdata, and AI is a keystone to logistics intelligence. In particular, the AI technology such as prognostics and health management for the maintenance of logistics facilities is being in the spotlight. In order to ensure the reliability of the facilities, Time-Based Maintenance (TBM) can be performed in every certain period of time, but this causes excessive maintenance costs and has limitations in preventing sudden failures and accidents. On the other hand, the predictive maintenance using AI fault diagnosis model can do not only overcome the limitation of TBM by automatically detecting abnormalities in logistics facilities, but also offer more advantages by predicting future failures and allowing proactive measures to ensure stable and reliable system management. In order to train and predict with AI machine learning model, data needs to be collected, processed, and analyzed. In this study, we have develop a system that utilizes an AI detection model that can detect abnormalities of logistics rotational equipment and diagnose their fault types. In the discussion, we will explain the entire experimental processes : experimental design, data collection procedure, signal processing methods, feature analysis methods, and the model development.

RGB 비디오 데이터를 이용한 Slowfast 모델 기반 이상 행동 인식 최적화 (Optimization of Action Recognition based on Slowfast Deep Learning Model using RGB Video Data)

  • 정재혁;김민석
    • 한국멀티미디어학회논문지
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    • 제25권8호
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    • pp.1049-1058
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    • 2022
  • HAR(Human Action Recognition) such as anomaly and object detection has become a trend in research field(s) that focus on utilizing Artificial Intelligence (AI) methods to analyze patterns of human action in crime-ridden area(s), media services, and industrial facilities. Especially, in real-time system(s) using video streaming data, HAR has become a more important AI-based research field in application development and many different research fields using HAR have currently been developed and improved. In this paper, we propose and analyze a deep-learning-based HAR that provides more efficient scheme(s) using an intelligent AI models, such system can be applied to media services using RGB video streaming data usage without feature extraction pre-processing. For the method, we adopt Slowfast based on the Deep Neural Network(DNN) model under an open dataset(HMDB-51 or UCF101) for improvement in prediction accuracy.

다단계 딥러닝 기반 다이캐스팅 공정 불량 검출 (Fault Detection in Diecasting Process Based on Deep-Learning)

  • 이정수;최영심
    • 한국주조공학회지
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    • 제42권6호
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    • pp.369-376
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    • 2022
  • 다이캐스팅 공정은 다양한 산업군의 인프라 역할을 수행하는 중요한 공정이지만, 높은 불량률로 인하여 관련 기업들의 수익성 및 생산성의 한계가 있는 상황이다. 이를 타개하기 위하여, 본 연구에서는 다이캐스팅 공정의 불량 검출을 위한 산업인공지능 기반 모듈을 구성하였다. 개발된 불량 검출 모듈은 제공되는 데이터의 특징에 따라서 3단계로 동작되는 모델로 구성된다. 1단계 모델은 비지도학습 기반 이상 검출을 진행하며, 레이블이 없는 데이터셋을 대상으로 작동한다. 2단계 모델은 반지도학습 기반으로 이상 검출을 진행하며, 양품 데이터의 레이블만 존재하는 데이터셋을 대상으로 작동하며, 3단계 모델은 소수의 불량 데이터가 제공된 상황의 지도학습 모델을 기반으로 작동한다. 개발된 모델은 실제 다이캐스팅 양품 데이터를 바탕으로 96% 이상의 우수한 양품 검출 성능을 보였다.

A semi-supervised interpretable machine learning framework for sensor fault detection

  • Martakis, Panagiotis;Movsessian, Artur;Reuland, Yves;Pai, Sai G.S.;Quqa, Said;Cava, David Garcia;Tcherniak, Dmitri;Chatzi, Eleni
    • Smart Structures and Systems
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    • 제29권1호
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    • pp.251-266
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    • 2022
  • Structural Health Monitoring (SHM) of critical infrastructure comprises a major pillar of maintenance management, shielding public safety and economic sustainability. Although SHM is usually associated with data-driven metrics and thresholds, expert judgement is essential, especially in cases where erroneous predictions can bear casualties or substantial economic loss. Considering that visual inspections are time consuming and potentially subjective, artificial-intelligence tools may be leveraged in order to minimize the inspection effort and provide objective outcomes. In this context, timely detection of sensor malfunctioning is crucial in preventing inaccurate assessment and false alarms. The present work introduces a sensor-fault detection and interpretation framework, based on the well-established support-vector machine scheme for anomaly detection, combined with a coalitional game-theory approach. The proposed framework is implemented in two datasets, provided along the 1st International Project Competition for Structural Health Monitoring (IPC-SHM 2020), comprising acceleration and cable-load measurements from two real cable-stayed bridges. The results demonstrate good predictive performance and highlight the potential for seamless adaption of the algorithm to intrinsically different data domains. For the first time, the term "decision trajectories", originating from the field of cognitive sciences, is introduced and applied in the context of SHM. This provides an intuitive and comprehensive illustration of the impact of individual features, along with an elaboration on feature dependencies that drive individual model predictions. Overall, the proposed framework provides an easy-to-train, application-agnostic and interpretable anomaly detector, which can be integrated into the preprocessing part of various SHM and condition-monitoring applications, offering a first screening of the sensor health prior to further analysis.

개선된 Deep Feature Reconstruction : 다중 스케일 특징의 보존을 통한 텍스쳐 결함 감지 및 분할 (Enhanced Deep Feature Reconstruction : Texture Defect Detection and Segmentation through Preservation of Multi-scale Features)

  • 시종욱;김성영
    • 한국정보전자통신기술학회논문지
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    • 제16권6호
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    • pp.369-377
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    • 2023
  • 산업 제조 분야에서 품질 관리는 불량률을 최소화하는 핵심 요소로, 미흡한 관리는 추가적인 비용 발생과 생산 지연을 야기할 수 있다. 본 연구는 제조품의 텍스쳐 결함 감지의 중요성을 중심으로, 보다 정밀한 결함 감지 방법을 제시한다. DFR(Deep Feature Reconstruction) 모델은 특징맵의 조합 및 재구성을 통한 접근법을 채택하였지만, 그 방식에는 한계가 있었다. 이에 따라, 우리는 제한점을 극복하기 위해 통계적 방법론을 활용한 새로운 손실 함수와 스킵 연결구조를 통합하고 파라미터 튜닝을 진행하였다. 이 개선된 모델을 MVTec-AD 데이터세트의 텍스쳐 카테고리에 적용한 결과, 기존 방식보다 2.3% 높은 결함 분할 AUC를 기록하였고, 전체적인 결함 감지 성능도 향상되었다. 이 결과는 제안하는 방법이 특징맵 조합의 재건축을 통한 결함 탐지에 있어서 중요한 기여함을 입증한다.

Fault diagnosis of linear transfer robot using XAI

  • Taekyung Kim;Arum Park
    • International Journal of Internet, Broadcasting and Communication
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    • 제16권3호
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    • pp.121-138
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    • 2024
  • Artificial intelligence is crucial to manufacturing productivity. Understanding the difficulties in producing disruptions, especially in linear feed robot systems, is essential for efficient operations. These mechanical tools, essential for linear movements within systems, are prone to damage and degradation, especially in the LM guide, due to repetitive motions. We examine how explainable artificial intelligence (XAI) may diagnose wafer linear robot linear rail clearance and ball screw clearance anomalies. XAI helps diagnose problems and explain anomalies, enriching management and operational strategies. By interpreting the reasons for anomaly detection through visualizations such as Class Activation Maps (CAMs) using technologies like Grad-CAM, FG-CAM, and FFT-CAM, and comparing 1D-CNN with 2D-CNN, we illustrates the potential of XAI in enhancing diagnostic accuracy. The use of datasets from accelerometer and torque sensors in our experiments validates the high accuracy of the proposed method in binary and ternary classifications. This study exemplifies how XAI can elucidate deep learning models trained on industrial signals, offering a practical approach to understanding and applying AI in maintaining the integrity of critical components such as LM guides in linear feed robots.