• Title/Summary/Keyword: Anisotropic Sheet

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Prediction of Earings in the Deep Drawing Processes of a Cylindrical Cup (원통컵 디프드로잉 공정의 귀발생 예측)

  • 이승열;이승열;금영탁;정관수;박진무
    • Transactions of Materials Processing
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    • v.4 no.3
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    • pp.222-232
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    • 1995
  • The planar anisotripic FEM analysis for predicting earing profiles and draw-in amounts in the deep-drawing process is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vector and normal contact pressure. The consistent full set of governing relations, which is comprising euilbrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameters. The linear triangular membrane elements are used for depicting the formed sheet. In the numerical simulations of deep drawing processes of a flat-top cylindrical cup for 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

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Test of magnetic turbulence anisotropy associated with magnetic dipolarizations

  • Lee, Ji-Hee;Lee, Dae-Young;Park, Mi-Young;Kim, Kyung-Chan;Kim, Hyun-Sook
    • The Bulletin of The Korean Astronomical Society
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    • v.36 no.1
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    • pp.33.2-33.2
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    • 2011
  • The anisotropic nature of the magnetic turbulence associated with magnetic dipolarizations in the Earth's plasma sheet is examined. Specifically we determine the power spectral indices for the perpendicular and parallel components of the fluctuating magnetic field with respect to the background magnetic field and compare them to determine possible anisotropic features. For this study, we identify a total of 47 dipolarization events from February 2008 using the magnetic field observations by the THEMIS A, D and E satellites when they are situated closely near the neutral sheet in the near-Earth tail. For the identified events, we estimate the spectral indices for the frequency range from 1.3 mHz to 42 mHz. The results show that for many events the spectral indices are larger for fluctuations in the ${\Psi}$ direction than for those in the other two directions, where the ${\Psi}$ direction is perpendicular to the background magnetic field line and to the azimuthal direction. This implies that the dipolarization-associated turbulence of the magnetic field is often anisotropic. We discuss how this result differs from what is expected from the theory of homogeneous, anisotropic, MHD turbulence.

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Analysis of Deep Drawing of Planar Anisotropic Materials Using the Rigid- Plastic Finite Element Method (강소성 유한요소법을 이용한 평면 이방성 재료의 디프 드로잉 해석)

  • 김형종;김동원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.2
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    • pp.248-258
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    • 1992
  • Three-dimensional rigid-plastic finite element formulation based on the membrane theory was described and a computer program for large deformation analysis was developed. In the formulation, normal and planar anisotropy of sheet material and rotation of the principal axes of anisotropy was taken into consideration. Sheet metal was assumed to be rigid-plastic material obeying Hill's quadratic yield criterion and its associated flow rule. Deep drawing process, as a preliminary test, for normal anisotropic material was analyzed in order to examine the validity of developed finite element program. The results were consistent with the existing finite element solutions or experimental data. The present study was mainly concerned with the influence of planar anisotropy on deformation behaviour. Finite element analysis and experiment were carried out for the whole process of deep drawing of planar anisotropic material. The computational and experimental results on the shape of ear, strain distribution and punch load were in good agreement.

Prediction of Forming Limits for Anisotropic Sheet Metals with Considering the Effect of Strain-Path Changes (변형경로를 고려한 이방성 박판의 성형한계 예측)

  • Son H. S.;Jung S. H.;Kim Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.109-112
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    • 2000
  • This paper presents an analytical study that can predict the path-dependent forming limits for bilinear strain paths. To predict the forming limit diagrams(FLD), the analytical procedure was performed within the framework of Marciniak and Kuczynski approach by introducing the effect of the existence of strain gradient over the stretching punch. The predicted path-dependent forming limits of an anisotropic sheet were compared with the published experimental results. It was found that the predicted path-dependent forming limits were in good agreement with the experimental data.

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Springback Prediction of Friction Stir Welded DP590 Steel Sheet Considering Permanent Softening Behavior (영구연화거동을 고려한 마찰교반용접(FSW)된 DP590 강판의 탄성복원 예측)

  • Kim, J.;Lee, W.;Chung, K.H.;Park, T.;Kim, D.G.;Kim, Chong-Min;Kim, D.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.329-335
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    • 2009
  • In order to better predict the springback for friction stir welded DP590 steel sheet, the combined isotropic-kinematic hardening was formulated with considering the permanent softening behavior during reverse loading. As for yield function, the non-quadratic anisotropic yield function, Yld2000-2d, was used under plane stress condition. For the verification purposes, comparisons of simulation and experiments were performed here for the unconstrained cylindrical bending, the 2-D draw bending tests. For two applications, simulations showed good agreements with experiments.

A Study on the Process Analysis of Multi-Stage Deep Drawing (다단계 디프드로잉의 공정해석에 관한 연구)

  • 심재진;전병희;김낙수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.12
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    • pp.2936-2948
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    • 1993
  • Multi-stage deep drawing is an important sheet metal forming process. The deformation mechanisms of sheet metals during forming processes are complicated mainly due to the geometry and the lubrication of tools involved, the formability and the anisotropic behaviour of the material. The multi-stage deep-drawing processes including normal-drawing, reverse-drawing, and re-drawing are analyzed by use of the rigid-plastic finite element method. The anisotropic behaviour represented by r-value can be incorporated into the formulation. Punch/die loads and thickness distributions were obtained as results of simulating axisymmetric deep drawing processes. The computed results showed good agreements with experiments.

Spring-Back Prediction for Sheet Metal Forming Process Using Hybrid Membrane/shell Method (하이브리드 박막/쉘 방법을 이용한 박판성형공정의 스프링백 해석)

  • 윤정환;정관수;양동열
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.49-59
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    • 2003
  • To reduce the cost of finite element analyses for sheet forming, a 3D hybrid membrane/shell method has been developed to study the springback of anisotropic sheet metals. In the hybrid method, the bending strains and stresses were analytically calculated as post-processing, using incremental shapes of the sheet obtained previously from the membrane finite element analysis. To calculate springback, a shell finite element model was used to unload the final shape of the sheet obtained from the membrane code and the stresses and strains that were calculated analytically. For verification, the hybrid method was applied to predict the springback of a 2036-T4 aluminum square blank formed into a cylindrical cup. The springback predictions obtained with the hybrid method was in good agreement with results obtained using a full shell model to simulate both loading and unloading and the experimentally measured data. The CPU time saving with the hybrid method, over the full shell model, was 75% for the punch stretching problem.

Study on the Yield Locus of Aluminum Alloy Sheet Using Biaxial Cruciform Specimens (2축 십자형 시편을 이용한 알루미늄 합금 판재의 항복곡면에 대한 연구)

  • Shin, H.D.;Park, J.G.;Park, C.D.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.416-421
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    • 2009
  • The applications of the aluminum alloy sheets to the auto-body panels are dramatically increasing for weight reduction of the automobiles. However, low formability of the aluminum alloy sheet compared to the steel sheet can be obstacles in tool manufacturing processes. Therefore, many of yield criteria for the anisotropic materials such as the aluminum alloy sheet have been observed. In this study, the biaxial tensile test and FLD test for the aluminum alloy sheet are performed. The results are compared with Hill's 1948 and Hill's 1990 models by means of theoretical predictions. Finite element analysis was also performed using the proposed method for the real panel.

Study on the Yield Locus of Aluminum alloy sheet Using Biaxial Cruciform Specimens (2축 십자형 시편을 이용한 알루미늄 합금 판재의 항복곡면에 대한 연구)

  • Shin, H.D.;Park, J.G.;Park, C.D.;Ro, H.C.;Youn, K.T.;Lim, H.T.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.164-167
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    • 2009
  • The applications of the aluminum alloy sheets to the auto-body panels are dramatically increasing for weight reduction of the automobiles. However, low formability of the aluminum alloy sheet compare to the steel sheet can be obstacles in tool manufacturing process. Therefore, much of yield criteria for the anisotropic material such as the aluminum alloy sheet have been observed. In this study, the biaxial tensile test and FLD test for the aluminum alloy sheet are performed. The results are compared with Hill's 1948 and Hill's 1990 model by means of theoretical predictions. Finite element analysis also performed using the proposed method for the real panel.

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Spring-back prediction for sheet metal forming process using hybrid membrane/shell method (하이브리드 박막/쉘 방법을 이용한 박판성형공정의 스프링백 해석)

  • F. Pourboghrat
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.62-65
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    • 1999
  • To reduce the cost of finite element analyses for sheet forming a 3D hybrid membrance/sheel method has been developed to study the springback of anisotropic sheet metals. in the hybrid method the bending strains and stresses were analytically calculated as post-processing using incremental shapes of the sheet obtained previously from the membrane finite element analysis. To calculate springback a shell finite element model was used to unload the final shape of the sheet obtained from the membran code and the stresses and strains that were calculated analytically. For verification the hybrid method was applied to predict the springback of a 2036-T4 aluminum square blank formed into a cylindrical cup. the springback predictions obtained with the hybrid method was in good agreement with results obtained using a full shell model to simulateboth loading an unloading and the experimentally measured data. The CPU time saving with the hybrid method over the full shell model was 75% for the punch stretching problem.

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