• Title/Summary/Keyword: And-rolling system

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Application of hot rolling oil lubrication on RM stands at Pohang Hot Rolling Mill No.2 (포항2열연 조압연스탠드(RM) 유압연시스템의 개발과 적용)

  • 김철희;조준길;유문석;한영환
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.161-166
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    • 1997
  • Application of hot roiling oil lubrication technology was broadened to the field of RM stands of Hot Rolling Mill at Pohang works. The primary object was to improve the quality of the strip sttrface and the rolls by oil lubrication in hot rolling process. Prior to the actual field application preliminary test was conducted to evaluate the effect of hot rolling oil lubrication at RM stands. From the test, it has been found that the use of oil lubrication tends to prevent the progression of the heat cracks and thereby increases the quality of the strip surface and the wear life of the rolls. New hot rolling oil lubrication system was applied to the RM stands VSB, R1, R2, R3, R4 and edger rolls. With the introduction of a rolling lubricant, the quality of the strip surface and rolls was improved and overall roll dressing has decreased. Also there has been a improvement of productivity from the long roll life.

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Development and Application of Scheduling System in Cold Rolling Mills (냉연 일정계획 시스템의 개발과 적용)

  • Kim, Chang-Hyun;Park, Sang-Hyuck
    • IE interfaces
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    • v.16 no.2
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    • pp.201-210
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    • 2003
  • The purpose of this research is to develop a scheduling system for CAL (Continuous Annealing Line) in Cold Rolling Mill. Based on CSP (Constraint Satisfaction Problem) technique in artificial intelligence, appropriate algorithms to provide schedules satisfying all the constraints imposed on CAL are designed and developed. Performance tests show that the proposed scheduling system outperforms human operators in case of aggregating the same attributes and minimizing the thickness differences between two adjacent coils.

Effects of Rolling Numbers and Feeds on Surface Deformation in Surface Rolling of Cast Iron (주철의 표면로울링에서 이송량과 로울링 회수에 따른 변화 연구)

  • Yuck, Kweng-Su;Lee, Yong-Chul;Kwak, Soo-Heon
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.68-77
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    • 1989
  • The surface rolling for cylindrical surface of a grey cast iron was carried out using a lathe with a simple newly-designed tool system. A surface rolling tool used was steel ball whose diameter was 3/8 inch (9.525mm) The effects of rolling feeds and number of rolling on surface rolling were investigated. The contact pressure between ball and workpiece which was considered as Hertz's contact problem was examined and the track of motion of a ball on the cylindrical surface of a work- piece was measured according to the rolling feed. The results obtained were as follows; 1. The roughness of the machined surface which was originally 5.3 .approx. 28 umRz decreased to 1.2 .approx. 5 umRz according to rolling feeds and numbers of rolling. 2. The hardness increased from Hv 260 to Hv 290 .approx. 310 through 2 .approx. 4 rollings according to the roughness of machined surfaces. 3. The reduction of diameter was found to be proportional to the variations of roughness of previous machined surfaces. About 60% to 90% of reduction in diameter was made during the first rolling process. 4. An equation relating the reduction of diameter and the variation of surface roughness after surface rolling was presented using a geometric surface model. 5. An equation for the calculation of dynamic contact area between pressure ball and workpiece according to the rolling feed was presented.

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A Study on the New Rolling Stock Vehicle Maintenance Technology and Discussion on Quality Assurance Measures (신규 도입차량 유지관리 기술과 품질보증 대책에 대한 고찰)

  • Choi, Seog-Jung;Kim, Moon-Hong;Kim, Bong-Rae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.27-37
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    • 2011
  • Currently, in the course of introducing rolling stocks, RAMS standard and management by system engineering method apply to rolling stock system. Technical elements and results applied in system introduction phase are just used in acquisition stage, and these are not applied to the standard in railway site. Therefore, it is difficult to apply to standardized technology and quality assurance measure. Due to the establishment of the EU, railway operation system is internationalized and the international railway standards are being discussed in various ways. In addition, standardization is expanded from manufacture to operation and maintenance. It is to provide consistent standard in quality, cost calculation of maintenance technology, maintenance technology and quality assurance in case of international railway safety incidents. Therefore, this study is to find technology, quality and cost management model to be used for choosing railway-operation guidance by considering how technologies & quality have changed in system life cycle, compared with estimated standards, based on the technologies & quality-related result in the process of getting new rolling stocks and management guidance for operation & maintenance process.

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Development of Signal Monitoring and Analyzing System for Down Coiler in Rolling Process (열연 Down Coiler 센서 및 제어신호 시분석 시스템 개발)

  • 손붕호;임은섭
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.132-132
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    • 2000
  • The reliability of EIC systems in hot rolling mill is indispensable and very important in order to maintain stable production. Signals obtained from sensors and control system should be analyzed to monitor the condition of down coiler in hot rolling mill. We develope a monitoring system of down coiler which is composed of three parts (1) data acquisition and MMI (2) signal processing and analyzing, and (3) automatic data saving. Also it is designed to enable to inform users the abnormal conditions of down coiler. This developed system is expected to make it possible to reduce long downtime, secure high facility precision, and maintain high control levels.

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The Study of the RIMS(Rolling-stock Information Maintenance System) for constructing the Rolling-stock's BOM(Bill Of Material) (도시철도 유지보수체계 RIMS관련 전동차BOM 구축에 관한 연구)

  • Park, Soo-Choong;Lee, Do-Sun;Son, Young-Jin
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.1247-1252
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    • 2006
  • This Report explains a plan for the application and construction about BOM(Bill Of Material) in charge of primary part of the RIMS(Rolling-Stock Information Maintenance System) maximizing the RIMS's reliability. The BOM system of the Seoul Metro is accomplished the frequent changes of the structure and design through the OEM(Original Equipment Manufacturer) and the maintaining and repairing work and also The BOM system is constructed so that Seoul Metro can solve all problems of the composition change, Rolling-Stock construction, changeful history management. In addition the BOM system of the Seoul Metro is considered the applicative side of the technical data, information of the material, expediency and hindrance analysis.

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The Lubrication Characteristics of Rotary Compressor for Refrigeration & Air-Conditioning (Part I ; The analysis of rolling piston behavior) (냉동 공조용 로터리 콤프레서의 윤활 특성 제1보 : 롤링 피스톤의 거동해석)

  • 조인성;오석형;정재연
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.43-51
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    • 1996
  • Rapid increase of refrigeration & air-conditioning system (r & a system) in modem industries brings attention to the urgency of research & development as a core technology in the area. And it is required to the compatibility problem of r & a system to alternative refrigerant for the protection of environment. Then, it is requested to study the lubrication characteristics of refrigerant compressor which is the core technology in the r & a system. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for r & a system is studied. The Runge-Kutta method is used for the analysis of the behavior of rolling piston in the rotary compressor. The results show that the rotating speed of shaft and the discharge pressure have an important effect upon the angular velocity of the rolling piston. This results give important basic data for the further lubrication analysis and design of the rotary compressor.

Development and application of the new ASC system in No.2 cold rolling mill (2 냉연 신형상제어 시스템 개발 및 적용)

  • 박남수;심민석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1068-1071
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    • 1996
  • Good shape on flat rolled product is necessary to meet today's customer quality requirement. To meet the increasing demand in quality of strip shape from downstream customers, POSCO has replaced the Automatic Shape Control(ASC) system with the existing one that had used noncontact type measuring system at No.2 Cold Rolling Mill, Pohang works in October, 1995. The strip shape is influenced by the profile, roll crown, bending control, skew control system, as well as work roll cooling system. We have used ASC to adjust those factors in Cold Rolling Mill that could get a satisfactory result, almost less than .+-.5 1-unit deviation from the target shape. However, the downstream customer(i.e. Continuos Annealing Line) wants a good shape not only at the moment of exit of roll bite, but after rolling without tension. In this investigation, the difference will be discussed and how deal with this problem.

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THE ESTABLISHMENT OF EFFECTIVE PRODUCT MANAGEMENT THROUGH POSCO INTELLIGENT PROCESS OPTIMIZATION SYSTEM IN PLATE ROLLING (후판종합 품질관리시스템(PIPO) 개발을 통한 과학적 생산관리체계 구축)

  • 성회윤;성언식;주세돈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.217-219
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    • 1999
  • In the demands of the high precise qualities of the products and product management by the customers, the general comprehensive system are necessary for the management with product qualities in plate rolling in concern with dimensions, shape, temperature, surface condition, material properties and so on. The PIPO(POSCO Intelligent Process Optimization) system has been developed in plate rolling for the these needs. This paper is concerned with a study of organization, major function and future plans for the development of the PIPO system.

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Effect of Rolling Factor on the Growth and Thatch Accumulation in Tall fescue. (Tall fescue의 생육과 thatch 축적에 미치는 압력요인의 영향)

  • 이주삼;윤용범;이강욱;윤익석
    • Asian Journal of Turfgrass Science
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    • v.1 no.1
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    • pp.37-41
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    • 1987
  • Effect of Rolling factor on the growth and thatch accumulation in tall fescue was studied from the viewpoint of estimate the rolling factor to obtain the highest values of growth characters and analysis of thatch accumulation. Rolling factors were 1.82, 3.33, 4.29 and 4.85, respectively. The results are may he summarized as follows ; 1. Rolling factor was affected to obstructive on the growth of tall fescue. Thus, the rolling factor ( RF) had significant negative correlated with the dry weight of plant ( DW ), leaf weight (LW), stem weight (SW), dry weight of thatch (Th), number of tillers (NT) and C / F ratio. 2. Rolling factor of 1.82 was an adequate rolling factor for the growth. 3. The dry weight of thatch(Th) had significant positive correlated with DW, LW, and NT, but negative correlated with the dry weight of thatch per a tiller ( th / NT). 4. Thatch accumulation system can be shown in following diagram. yield compnents - DW ~ Th - Rf (LW, SW, NT, C/F) th/NT 5. The dry weight of thatch per a tiller(th / NT) was a concerning factor for the losses of thatch.

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