• Title/Summary/Keyword: Aluminum test

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A Study on the Specific Equation of Bending Collapse for Extruded Aluminum Members (알루미늄 압출부재의 굽힘붕괴 특성식 산출에 관한 연구)

  • Kang, Shin-Yoo;Jang, Hye-Jeong
    • Journal of Industrial Technology
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    • v.20 no.B
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    • pp.131-138
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    • 2000
  • In this paper, we would like to develop the bending collapse specific equation of aluminum members which are usually used in light-weight vehicle or electromobiles. The result of the developed equation are compared with that of test and finite element methods as the moment-rotational angle curves. Three types of aluminum members are tested with the pure bending collapse test rig. PAM-CRASH and ABAQUS program are used for finite element analysis. As the result the developed bending collapse governing equation is accurate in estimating the yield moment and the maximum moment. Especially, in the case of the local buckling and the delayed buckling, the developed equation is better effective than F.E.M.

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Study on Hull Form Development and Resistance Performance of High Speed Aluminum Leisure Boat (30피트급 고속 알루미늄 레저보트 선형개발과 저항성능에 관한 연구)

  • Jeong, Uh-Cheul;Kim, Do-Jung;Choi, Hong-Sik
    • Journal of Ocean Engineering and Technology
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    • v.26 no.6
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    • pp.14-18
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    • 2012
  • A 30ft class aluminum leisure boat is newly developed and the resistance performances are investigated by a model test at a high-speed circulating water channel. The effect of a fin attached to the side of the hull is studied at two different displacements. Wave patterns are observed to make clear the relationship between the resistance performance and wave characteristics. It can be found that a chine position at the draft line can have a strong effect on the resistance performance around a certain velocity range.

A Study of Shear Properties of Surface Treated Aluminum/CFRP Composites (표면처리된 알루미늄/CFRP 복합재의 전단특성에 관한 연구)

  • 양준호;지창헌;윤창선;이경엽
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.75-78
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    • 2000
  • This study investigates the effect of surface treatment on the shear strength between aluminum panel and composite plate. The aluminum panel was surface-treated by DC Plasma and the composite Plate was surface-treated by ion beam. Lap shear test and T-peel test were performed to determine the shear strength and T-peel strength. Results showed that the shear strength of surface-treated case was 2.5 times higher than that of untreated case. The T-peel strength of treated case was more than 5 times higher than that of untreated case. SEM examination showed that the strength increase of surface-treated case was due to the more spread of epoxy to the panel.

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Comparison and Evaluation of Load test Methods for Aluminum Car Body (알루미늄 차체 하중 시험 방법에 관한 비교 평가)

  • 서승일;박춘수;신병천
    • Proceedings of the KSR Conference
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    • 2003.10a
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    • pp.187-191
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    • 2003
  • Aluminum carbody for rolling stocks is light and perfectly recycled, but includes severe defects which are very dangerous to fatigue strength. Static load test has been performed up to date to assess structural safety of the carbody. However, static load test is not sufficient to evaluate fatigue strength of the carbody, because fatigue failure is caused by dynamic load. In this study, the established load test methods for carbody are described and the characteristics of the methods are discussed. Also, a testing method to simulate dynamic loading condition is proposed for evaluation of fatigue strength of the carbody The results by the proposed testing method are compared with the results by the static load test and new findings are discussed.

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Structure Analysis and Loading Test of Body Structure having Aluminum (알루미늄 구조체의 구조해석 및 하중시험)

  • Yoon Sung-Cheol;Kim Won-kyung;Hong Yung-Ki;Pyun Jang-Sik
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.59-64
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    • 2003
  • This paper describes the result of structure analysis and load test of body structure. The purpose of the analysis and test is to evaluate an safety which body structure shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load and operating condition. Material of body structure applied an aluminum alloy. This strength test is based on 'Performance Test Standard for Electrical Multiple Unit, noticed by Ministry of Construction & Transportation, in 2000' and reference code is JIS E 7105

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Correlation between Ultrasonic Nonlinearity and Elastic Nonlinearity in Heat-Treated Aluminum Alloy

  • Kim, Jongbeom;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.2
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    • pp.115-121
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    • 2017
  • The nonlinear ultrasonic technique is a potential nondestructive method to evaluate material degradation, in which the ultrasonic nonlinearity parameter is usually measured. The ultrasonic nonlinearity parameter is defined by the elastic nonlinearity coefficients of the nonlinear Hooke's equation. Therefore, even though the ultrasonic nonlinearity parameter is not equal to the elastic nonlinearity parameter, they have a close relationship. However, there has been no experimental verification of the relationship between the ultrasonic and elastic nonlinearity parameters. In this study, the relationship is experimentally verified for a heat-treated aluminum alloy. Specimens of the aluminum alloy were heat-treated at $300^{\circ}C$ for different periods of time (0, 1, 2, 5, 10, 20, and 50 h). The relative ultrasonic nonlinearity parameter of each specimen was then measured, and the elastic nonlinearity parameter was determined by fitting the stress-strain curve obtained from a tensile test to the 5th-order-polynomial nonlinear Hooke's equation. The results showed that the variations in these parameters were in good agreement with each other.

Investigation on Optimum Protection Potential Decision of Al Alloy(5083F) in Sea Water by Impressed Current Cathodic Protection (해수 환경하에서 알루미늄합금(5083F)의 외부전원법에 의한 최적 방식전위 결정에 관한 연구)

  • Kim, Seong-Jong;Kim, Jeong-Il;Kim, Jong-Shin
    • Journal of the Korean institute of surface engineering
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    • v.40 no.6
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    • pp.262-270
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    • 2007
  • Recently, there has been a new appreciation of aluminum alloys as materials that are capable of reducing the environment load. This is because aluminum alloys are lightweight, easy to recycle, permit miniaturization, and have environmental friendly properties. In this study, we investigated the mechanical and electrochemical properties of 5083F aluminum alloys using slow strain rate test(SSRT) and potentiostatic tests under various potential conditions. In the potentiostatic tests, the current density in the potential range from -0.7 to -1.4V after 1,200 s was low. After considering the results of the potentiostatic tests, maximum tensile strength, yield strength, elongation, time-to-fracture, observation of fractured specimen and fractography analysis, the optimum protection potential range was between -1.3 and -0.7V(Ag/AgCl).

Cold Compaction Behavior of Nano and Micro Aluminum Powder under High Pressure

  • Kim, Dasom;Park, Kwangjae;Kim, Kyungju;Cho, Seungchan;Hirayama, Yusuke;Takagi, Kenta;Kwon, Hansang
    • Composites Research
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    • v.32 no.3
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    • pp.141-147
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    • 2019
  • In this study, micro-sized and nano-sized pure aluminum (Al) powders were compressed by unidirectional pressure at room temperature. Although neither type of Al bulk was heated, they had a high relative density and improved mechanical properties. The microstructural analysis showed a difference in the process of densification according to particle size, and the mechanical properties were measured by the Vickers hardness test and the nano indentation test. The Vickers hardness of micro Al and nano Al fabricated in this study was five to eight times that of ordinary Al. The grain refinement effect was considered to be one of the strengthening factors, and the Hall-Petch equation was introduced to analyze the improved hardness caused by grain size reduction. In addition, the effect of particle size and dispersion of aluminum oxide in the bulk were additionally considered. Based on these results, the present study facilitates the examination of the effect of particle size on the mechanical properties of compacted bulk fabricated by the powder metallurgy method and suggests the possible way to improve the mechanical properties of nano-crystalline powders.

Investigation on Electrochemical Characteristics of Metallic Bipolar Plates with Chloride Concentrations for PEMFC (고분자 전해질 연료전지 금속 분리판용 금속의 염화물 농도에 따른 전기화학적 특성 연구)

  • Shin, Dong-Ho;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.20 no.6
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    • pp.347-360
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    • 2021
  • Currently, the demand for eco-friendly energy sources is high, which has prompted research on polymer electrolyte membrane fuel cells. Both aluminum alloys and nickel alloys, which are commonly considered as materials of bipolar plates in fuel cells, oxide layers formed on the metal surface have excellent corrosion resistance. In this research, the electrochemical characteristics of 6061-T6 aluminum alloy and Inconel 600 were investigated with chloride concentrations in an acid environment that simulated the cathode condition of the PEMFC. After potentiodynamic polarization experiments, Tafel analysis and surface analysis were performed. Inconel 600 presented remarkably good corrosion resistance under all test conditions. The corrosion current density of 6061-T6 aluminum alloy was significantly higher than that of Inconel 600 under all test conditions. Also, 6061-T6 aluminum alloy and Inconel 600 presented uniform corrosion and intergranular corrosion, respectively. The Ni, Cr, and Fe, which are the main chemical compositions of Inconel 600, are higher than Al in the electromotive force series. And a double oxide film of NiO-Cr2O3, which is more stable than Al2O3, is formed. Thus, the corrosion resistance of Inconel 600 is better.

Dielectric Breakdown Behavior of Anodic Oxide Films Formed on Pure Aluminum in Sulfuric Acid and Oxalic Acid Electrolytes

  • Hien Van Pham;Duyoung Kwon;Juseok Kim;Sungmo Moon
    • Journal of the Korean institute of surface engineering
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    • v.56 no.3
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    • pp.169-179
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    • 2023
  • This work studies dielectric breakdown behavior of AAO (anodic aluminum oxide) films formed on pure aluminum at a constant current density in 5 ~ 20 vol.% sulfuric acid (SA) and 2 ~ 8 wt.% oxalic acid (OA) solutions. It was observed that dielectric breakdown voltage of AAO film with the same thickness increased with increasing concentration of both SA and OA solutions up to 15 vol.% and 6 wt.%, respectively, above which it decreased slightly. The dielectric breakdown resistance of the OA films appeared to be superior to that of SA films. After dielectric breakdown test, cracks and a hole were observed. The crack length increased with increasing SA film thickness but it did not increase with increasing OA film thickness. To explain the reason why shorter cracks formed on the OA films than the SA films after dielectric breakdown test, the generation of tensile stresses at the oxide/metal interface was discussed in relation to porosity of AAO films obtained from cross-sectional morphologies.