• 제목/요약/키워드: Aluminum frame

검색결과 122건 처리시간 0.022초

2016 포뮬러 형태의 자작자동차 설계 및 제작 (Design and Making of a Handmade Vehicle with a Formula in 2016)

  • 김진석;신대수;신민수;김성걸
    • 한국생산제조학회지
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    • 제26권1호
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    • pp.82-88
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    • 2017
  • In 2016, a handmade vehicle called to the VF-3 was designed and manufactured as a formula typed car. Prior to manufacturing and assembly, the impact attenuator was analyzed through ANSYS LS-DYNA, and the results were applied to the VF-3. The dynamical performance of the VF-3, such as the acceleration and circling simulations, was also assessed through MSC-ADAMS. The results were applied and compared after the Korean Society of Automotive Engineers (KSAE) competition. There was only a 0.8 s difference in the acceleration test. In order that the frame was not twisted by thermal deformation, Argon-TIG welding was used and a zig was designed. Another zig was designed to have the exact position for the hardpoints in the suspension system. Most of the parts were made with aluminum 7050 for reduced weight. The VF-3 won the third prize in the 2016 KSAE Student Handmade Vehicle competition.

Al 합금 수송기계부품의 5축 가공에서 머신시뮬레이션을 통한 간섭체크 및 NC 데이터 최적화 (Interference Check and NC Data Optimization through Machine Simulation in 5 Axises Machining of a Vehicle Parts of Aluminum Alloy)

  • 김해지;이인수;김남경
    • 한국정밀공학회지
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    • 제21권12호
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    • pp.52-59
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    • 2004
  • This paper shows about the machine simulation embodiment when it happens NC equipment and between workpiece and interference in 5 axises machining of aluminium alloy a vehicles parts. And this research has been chosen because of the highest equipment interference occurrence rate at a vehicles parts processing of 5 axises horizontal machine. It can verify simulation and machining process through correlation of their dynamic relations, interference, collision as embodied virtual manufacturing system of machine, workpiece, and holder etc. That is necessary element in shape of machine tool, function and processing in imagination ball. Also, it verifies about interference and collision between NC equipment and workpiece, as it applied machine simulation to NC Data of actuality aircraft parts of BULKHEAD and FRAME. As the result of this study, by removing the equipment interference and collision element which creates NC data, the virtual machine tool it the efficiency of machine process has increased.

방사선사진용 디지털 영상시스템의 정량적 평가에 관한 실험적 연구 (EXPERIMENTAL STUDY ON QUANTITATIVE EVALUATION OF FILM-BASED DIGITAL IMAGING SYSTEM)

  • 조형희;김은경
    • 치과방사선
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    • 제24권1호
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    • pp.137-147
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    • 1994
  • A digital imaging system using Machintosh Ⅱ ci computer, high resolution Sony XC-77 CCD camera, Quickcapture Frame Grabber Board was evaluated for quantitative analysis of standardized periapical film with aluminum step wedge. The results were as follows: 1. Correlation between Al thickness and gray level was high-positively associated(r²=0.99, p<0.001). 2. Correlation between measured weight of experimental lesion and estimated relative lesion volume by digital subtracted radiography was also high-positively associated (r²=0.98, p<0.001). 3. As exposure time was increased, mean gray level was decreased(p<0.01) and slope of regression line between Al thickness and gray level was also decreased (p<0.01). And when the exposure time was shorter than 0.2 second, the value of r² was relatively low. On the basis of the above results, it is considered that this digital imaging system using a Macintosh Ⅱ ci computer & a high resolution CCD monochrome camera will be useful in evaluating digitized image from standardized periapical film quantitatively.

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중앙 안내방식의 모노레일 대차 구조와 성능 향상 방안에 관한 연구 (Study of the performance improvement solution and bogie structure of center guided type monorail)

  • 김재민;김명수;김학수;고형근;김경한
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.1249-1254
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    • 2010
  • 중앙 안내방식의 모노레일대차 구조는 세계최초로 인천 월미모노레일에 적용되었으며, 대차프레임 소재 또한 우리나라에서는 최초로 알루미늄 재질을 사용하였다. 대차는 수직하중과 수평하중을 노면과 가이드 레일에 전달하는 중요한 시스템으로서 내구성이 충분한 구조를 가지고 있어야 할 뿐만 아니라, 우수한 주행 성능과 승차감이 확보되어야 한다. 본 논문에서는 중앙 안내방식의 모노레일에 적합한 대차 구조를 비롯하여 대차의 주행성능 및 승차감을 확보할 수 있는 시스템 구성 방법은 물론 대차프레임의 내구성을 향상 시킬 수 있는 방안에 대해 제시하였다.

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용접선 추적 비전장치를 이용한 원형-사각 파이프의 T형 조인트 레이저용접 (T-joint Laser Welding of Circular and Square Pipes Using the Vision Tracking System)

  • 손영일;박기영;이경돈
    • 한국레이저가공학회지
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    • 제12권1호
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    • pp.19-24
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    • 2009
  • Because of its fast and precise welding performance, laser welding is becoming a new excellent welding method. However, the precise focusing and robust seam tracking are required to apply laser welding to the practical fields. In order to laser weld a type of T joint like a circular pipe on a square pipe, which could be met in the three dimensional structure such as an aluminum space frame, a visual sensor system was developed for automation of focusing and seam tracking. The developed sensor system consists of a digital CCD camera, a structured laser, and a vision processor. It is moved and positioned by a 2-axis motorized stage, which is attached to a 6 axis robot manipulator with a laser welding head. After stripe-type structured laser illuminates a target surface, images are captured through the digital CCD camera. From the image, seam error and defocusing error are calculated using image processing algorithms which includes efficient techniques handling continuously changed image patterns. These errors are corrected by the stage off-line during welding or teaching. Laser welding of a circular pipe on a square pipe was successful with the vision tracking system by reducing the path positioning and de focusing errors due to the robot teaching or a geometrical variation of specimens and jig holding.

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Damage state evaluation of experimental and simulated bolted joints using chaotic ultrasonic waves

  • Fasel, T.R.;Kennel, M.B.;Todd, M.D.;Clayton, E.H.;Park, G.
    • Smart Structures and Systems
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    • 제5권4호
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    • pp.329-344
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    • 2009
  • Ultrasonic chaotic excitations combined with sensor prediction algorithms have shown the ability to identify incipient damage (loss of preload) in a bolted joint. In this study we examine a physical experiment on a single-bolt aluminum lap joint as well as a three-dimensional physics-based simulation designed to model the behavior of guided ultrasonic waves through a similarly configured joint. A multiple bolt frame structure is also experimentally examined. In the physical experiment each signal is imparted to the structure through a macro-fiber composite (MFC) patch on one side of the lap joint and sensed using an equivalent MFC patch on the opposite side of the joint. The model applies the waveform via direct nodal displacement and 'senses' the resulting displacement using an average of the nodal strain over an area equivalent to the MFC patch. A novel statistical classification feature is developed from information theory concepts of cross-prediction and interdependence. This damage detection algorithm is used to evaluate multiple damage levels and locations.

Static finite element analysis of architectural glass curtain walls under in-plane loads and corresponding full-scale test

  • Memari, A.M.;Shirazi, A.;Kremer, P.A.
    • Structural Engineering and Mechanics
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    • 제25권4호
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    • pp.365-382
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    • 2007
  • A pilot study has been conducted to guide the development of a finite element modeling formulation for the analysis of architectural glass curtain walls under in-plane lateral load simulating earthquake effects. This pilot study is one aspect of ongoing efforts to develop a general prediction model for glass cracking and glass fallout for architectural glass storefront and curtain wall systems during seismic loading. For this study, the ANSYS finite element analysis program was used to develop a model and obtain the stress distribution within an architectural glass panel after presumed seismic movements cause glass-to-frame contact. The analysis was limited to static loading of a dry-glazed glass curtain wall panel. A mock-up of the glass curtain wall considered in the analysis with strain gages mounted at select locations on the glass and the aluminum framing was subjected to static loading. A comparison is made between the finite element analysis predicted strain and the experimentally measured strain at each strain gage location.

An intelligent health monitoring method for processing data collected from the sensor network of structure

  • Ghiasi, Ramin;Ghasemi, Mohammad Reza
    • Steel and Composite Structures
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    • 제29권6호
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    • pp.703-716
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    • 2018
  • Rapid detection of damages in civil engineering structures, in order to assess their possible disorders and as a result produce competent decision making, are crucial to ensure their health and ultimately enhance the level of public safety. In traditional intelligent health monitoring methods, the features are manually extracted depending on prior knowledge and diagnostic expertise. Inspired by the idea of unsupervised feature learning that uses artificial intelligence techniques to learn features from raw data, a two-stage learning method is proposed here for intelligent health monitoring of civil engineering structures. In the first stage, $Nystr{\ddot{o}}m$ method is used for automatic feature extraction from structural vibration signals. In the second stage, Moving Kernel Principal Component Analysis (MKPCA) is employed to classify the health conditions based on the extracted features. In this paper, KPCA has been implemented in a new form as Moving KPCA for effectively segmenting large data and for determining the changes, as data are continuously collected. Numerical results revealed that the proposed health monitoring system has a satisfactory performance for detecting the damage scenarios of a three-story frame aluminum structure. Furthermore, the enhanced version of KPCA methods exhibited a significant improvement in sensitivity, accuracy, and effectiveness over conventional methods.

Optomechanical Design and Structural Analysis of Linear Astigmatism Free - Three Mirror System Telescope for CubeSat and Unmanned Aerial Vehicle

  • Han, Jimin;Lee, Sunwoo;Park, Woojin;Moon, Bongkon;Kim, Geon Hee;Lee, Dae-Hee;Kim, Dae Wook;Pak, Soojong
    • 천문학회보
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    • 제46권1호
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    • pp.38.3-38.3
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    • 2021
  • We are developing an optomechanical design of infrared telescope for the CubeSat and Unmanned Aerial Vehicle (UAV) which adapts the Linear Astigmatism Free- Three Mirror System in the confocal off-axis condition. The small entrance pupil (diameter of 40 mm) and the fast telescope (f-number of 1.9) can survey large areas. The telescope structure consists of three mirror modules and a sensor module, which are assembled on the base frame. The mirror structure has duplex layers to minimize a surface deformation and physical size of a mirror mount. All the optomechanical parts and three freeform mirrors are made from the same material, i.e., aluminum 6061-T6. The Coefficient of Thermal Expansion matching single material structure makes the imaging performance to be independent of the thermal expansion. We investigated structural characteristics against external loads through Finite Element Analysis. We confirmed the mirror surface distortion by the gravity and screw tightening, and the overall contraction/expansion following the external temperature environment change (from -30℃ to +30℃).

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인공위성 임의진동에서의 PBGA 패키징 신뢰성 (PBGA Packaging Reliability under Satellite Random Vibration)

  • 이석민;황도순;김선원;김영국
    • 한국항공우주학회지
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    • 제46권10호
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    • pp.876-882
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    • 2018
  • 이 연구의 목적은 상업적으로 가장 많이 쓰이는 패키징의 하나인 PBGA 구조가 발사중 인공위성에서 발생하는 강력한 임의 진동하에서 구조적 신뢰성을 유지하는가에 대한 검증에 있다. 실험시편을 만들기 위해 데이지 체인이 형성된 회로기판에 두 가지 큰 사이즈의 PBGA칩들을 실장시킨 후, 인공위성의 전자장비 채결에 사용되는 일반적인 알루미늄 프레임에 고정하여 실험에 필요한 샘플을 제작하였다. 이 샘플을 진동 시험기에 고정시키고 22.7 Grms의 수락수준 및 32.1 Grms의 인증수준 등 두 단계로 구성된 임의진동을 사용하여 주어진 시간에 따라 실험을 실시하였다. 실험 결과 모든 샘플에서 솔더의 균열이 발생되지 않았으며, 차후 항공 및 우주용 전자장비를 대치할 수 있는 효과적인 패키징 구조의 가능성을 보여 줬다. 또한 유한요소법을 이용하여 솔더의 응력을 계산하고 그 발생 메커니즘을 해석하였다.