• Title/Summary/Keyword: Aluminum frame

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Design and Making of a Handmade Vehicle with a Formula in 2016 (2016 포뮬러 형태의 자작자동차 설계 및 제작)

  • Kim, Jin-Seok;Shin, Dae-Soo;Shin, Min-Soo;Kim, Seong Keol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.82-88
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    • 2017
  • In 2016, a handmade vehicle called to the VF-3 was designed and manufactured as a formula typed car. Prior to manufacturing and assembly, the impact attenuator was analyzed through ANSYS LS-DYNA, and the results were applied to the VF-3. The dynamical performance of the VF-3, such as the acceleration and circling simulations, was also assessed through MSC-ADAMS. The results were applied and compared after the Korean Society of Automotive Engineers (KSAE) competition. There was only a 0.8 s difference in the acceleration test. In order that the frame was not twisted by thermal deformation, Argon-TIG welding was used and a zig was designed. Another zig was designed to have the exact position for the hardpoints in the suspension system. Most of the parts were made with aluminum 7050 for reduced weight. The VF-3 won the third prize in the 2016 KSAE Student Handmade Vehicle competition.

Interference Check and NC Data Optimization through Machine Simulation in 5 Axises Machining of a Vehicle Parts of Aluminum Alloy (Al 합금 수송기계부품의 5축 가공에서 머신시뮬레이션을 통한 간섭체크 및 NC 데이터 최적화)

  • Kim Hae Ji;Lee In-Su;Kim Nam Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.52-59
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    • 2004
  • This paper shows about the machine simulation embodiment when it happens NC equipment and between workpiece and interference in 5 axises machining of aluminium alloy a vehicles parts. And this research has been chosen because of the highest equipment interference occurrence rate at a vehicles parts processing of 5 axises horizontal machine. It can verify simulation and machining process through correlation of their dynamic relations, interference, collision as embodied virtual manufacturing system of machine, workpiece, and holder etc. That is necessary element in shape of machine tool, function and processing in imagination ball. Also, it verifies about interference and collision between NC equipment and workpiece, as it applied machine simulation to NC Data of actuality aircraft parts of BULKHEAD and FRAME. As the result of this study, by removing the equipment interference and collision element which creates NC data, the virtual machine tool it the efficiency of machine process has increased.

EXPERIMENTAL STUDY ON QUANTITATIVE EVALUATION OF FILM-BASED DIGITAL IMAGING SYSTEM (방사선사진용 디지털 영상시스템의 정량적 평가에 관한 실험적 연구)

  • Cho Heang-Hee;Kim Eun-Kyung
    • Journal of Korean Academy of Oral and Maxillofacial Radiology
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    • v.24 no.1
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    • pp.137-147
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    • 1994
  • A digital imaging system using Machintosh Ⅱ ci computer, high resolution Sony XC-77 CCD camera, Quickcapture Frame Grabber Board was evaluated for quantitative analysis of standardized periapical film with aluminum step wedge. The results were as follows: 1. Correlation between Al thickness and gray level was high-positively associated(r²=0.99, p<0.001). 2. Correlation between measured weight of experimental lesion and estimated relative lesion volume by digital subtracted radiography was also high-positively associated (r²=0.98, p<0.001). 3. As exposure time was increased, mean gray level was decreased(p<0.01) and slope of regression line between Al thickness and gray level was also decreased (p<0.01). And when the exposure time was shorter than 0.2 second, the value of r² was relatively low. On the basis of the above results, it is considered that this digital imaging system using a Macintosh Ⅱ ci computer & a high resolution CCD monochrome camera will be useful in evaluating digitized image from standardized periapical film quantitatively.

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Study of the performance improvement solution and bogie structure of center guided type monorail (중앙 안내방식의 모노레일 대차 구조와 성능 향상 방안에 관한 연구)

  • Kim, Jae-Min;Kim, Myung-Su;Kim, Hak-Soo;Ko, Hyung-Keun;Kim, Kyung-Han
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1249-1254
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    • 2010
  • The bogie structure of center guided type monorail has been applied to Incheon Wolmi Eunha monorail at first in the world, and aluminum alloy material bogie is first ever introduced in Korea. Since bogie transfers vertical and horizontal loads to the track and guide rail as an essential system, its structure should have enough durability and secure excellent operation performance and ride quality. This study presents a suitable structure for center guided type monorail, a system combination method for bogie operation performance and riding quality, and a solution for better bogie frame durability.

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T-joint Laser Welding of Circular and Square Pipes Using the Vision Tracking System (용접선 추적 비전장치를 이용한 원형-사각 파이프의 T형 조인트 레이저용접)

  • Son, Yeong-Il;Park, Gi-Yeong;Lee, Gyeong-Don
    • Laser Solutions
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    • v.12 no.1
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    • pp.19-24
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    • 2009
  • Because of its fast and precise welding performance, laser welding is becoming a new excellent welding method. However, the precise focusing and robust seam tracking are required to apply laser welding to the practical fields. In order to laser weld a type of T joint like a circular pipe on a square pipe, which could be met in the three dimensional structure such as an aluminum space frame, a visual sensor system was developed for automation of focusing and seam tracking. The developed sensor system consists of a digital CCD camera, a structured laser, and a vision processor. It is moved and positioned by a 2-axis motorized stage, which is attached to a 6 axis robot manipulator with a laser welding head. After stripe-type structured laser illuminates a target surface, images are captured through the digital CCD camera. From the image, seam error and defocusing error are calculated using image processing algorithms which includes efficient techniques handling continuously changed image patterns. These errors are corrected by the stage off-line during welding or teaching. Laser welding of a circular pipe on a square pipe was successful with the vision tracking system by reducing the path positioning and de focusing errors due to the robot teaching or a geometrical variation of specimens and jig holding.

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Damage state evaluation of experimental and simulated bolted joints using chaotic ultrasonic waves

  • Fasel, T.R.;Kennel, M.B.;Todd, M.D.;Clayton, E.H.;Park, G.
    • Smart Structures and Systems
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    • v.5 no.4
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    • pp.329-344
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    • 2009
  • Ultrasonic chaotic excitations combined with sensor prediction algorithms have shown the ability to identify incipient damage (loss of preload) in a bolted joint. In this study we examine a physical experiment on a single-bolt aluminum lap joint as well as a three-dimensional physics-based simulation designed to model the behavior of guided ultrasonic waves through a similarly configured joint. A multiple bolt frame structure is also experimentally examined. In the physical experiment each signal is imparted to the structure through a macro-fiber composite (MFC) patch on one side of the lap joint and sensed using an equivalent MFC patch on the opposite side of the joint. The model applies the waveform via direct nodal displacement and 'senses' the resulting displacement using an average of the nodal strain over an area equivalent to the MFC patch. A novel statistical classification feature is developed from information theory concepts of cross-prediction and interdependence. This damage detection algorithm is used to evaluate multiple damage levels and locations.

Static finite element analysis of architectural glass curtain walls under in-plane loads and corresponding full-scale test

  • Memari, A.M.;Shirazi, A.;Kremer, P.A.
    • Structural Engineering and Mechanics
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    • v.25 no.4
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    • pp.365-382
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    • 2007
  • A pilot study has been conducted to guide the development of a finite element modeling formulation for the analysis of architectural glass curtain walls under in-plane lateral load simulating earthquake effects. This pilot study is one aspect of ongoing efforts to develop a general prediction model for glass cracking and glass fallout for architectural glass storefront and curtain wall systems during seismic loading. For this study, the ANSYS finite element analysis program was used to develop a model and obtain the stress distribution within an architectural glass panel after presumed seismic movements cause glass-to-frame contact. The analysis was limited to static loading of a dry-glazed glass curtain wall panel. A mock-up of the glass curtain wall considered in the analysis with strain gages mounted at select locations on the glass and the aluminum framing was subjected to static loading. A comparison is made between the finite element analysis predicted strain and the experimentally measured strain at each strain gage location.

An intelligent health monitoring method for processing data collected from the sensor network of structure

  • Ghiasi, Ramin;Ghasemi, Mohammad Reza
    • Steel and Composite Structures
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    • v.29 no.6
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    • pp.703-716
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    • 2018
  • Rapid detection of damages in civil engineering structures, in order to assess their possible disorders and as a result produce competent decision making, are crucial to ensure their health and ultimately enhance the level of public safety. In traditional intelligent health monitoring methods, the features are manually extracted depending on prior knowledge and diagnostic expertise. Inspired by the idea of unsupervised feature learning that uses artificial intelligence techniques to learn features from raw data, a two-stage learning method is proposed here for intelligent health monitoring of civil engineering structures. In the first stage, $Nystr{\ddot{o}}m$ method is used for automatic feature extraction from structural vibration signals. In the second stage, Moving Kernel Principal Component Analysis (MKPCA) is employed to classify the health conditions based on the extracted features. In this paper, KPCA has been implemented in a new form as Moving KPCA for effectively segmenting large data and for determining the changes, as data are continuously collected. Numerical results revealed that the proposed health monitoring system has a satisfactory performance for detecting the damage scenarios of a three-story frame aluminum structure. Furthermore, the enhanced version of KPCA methods exhibited a significant improvement in sensitivity, accuracy, and effectiveness over conventional methods.

Optomechanical Design and Structural Analysis of Linear Astigmatism Free - Three Mirror System Telescope for CubeSat and Unmanned Aerial Vehicle

  • Han, Jimin;Lee, Sunwoo;Park, Woojin;Moon, Bongkon;Kim, Geon Hee;Lee, Dae-Hee;Kim, Dae Wook;Pak, Soojong
    • The Bulletin of The Korean Astronomical Society
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    • v.46 no.1
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    • pp.38.3-38.3
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    • 2021
  • We are developing an optomechanical design of infrared telescope for the CubeSat and Unmanned Aerial Vehicle (UAV) which adapts the Linear Astigmatism Free- Three Mirror System in the confocal off-axis condition. The small entrance pupil (diameter of 40 mm) and the fast telescope (f-number of 1.9) can survey large areas. The telescope structure consists of three mirror modules and a sensor module, which are assembled on the base frame. The mirror structure has duplex layers to minimize a surface deformation and physical size of a mirror mount. All the optomechanical parts and three freeform mirrors are made from the same material, i.e., aluminum 6061-T6. The Coefficient of Thermal Expansion matching single material structure makes the imaging performance to be independent of the thermal expansion. We investigated structural characteristics against external loads through Finite Element Analysis. We confirmed the mirror surface distortion by the gravity and screw tightening, and the overall contraction/expansion following the external temperature environment change (from -30℃ to +30℃).

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PBGA Packaging Reliability under Satellite Random Vibration (인공위성 임의진동에서의 PBGA 패키징 신뢰성)

  • Lee, Seok-min;Hwang, Do-soon;Kim, Sun Won;Kim, Yeong Kook
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.876-882
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    • 2018
  • The purpose of this research is to verify the feasibility of Plastic Ball Grid Array (PBGA), one of the most popular chip packaging types for commercial electronics, under strong random vibration occurred in satellite during launch. Experiment were performed by preparing daisy chained PCB specimen, where large size PBGA were surface mounted, and the PCB was fixed to an aluminum frame which is commonly used to install the electronics parts to satellite. Then the entire sample was fixed to vibration tester. The random vibration power spectrum density employed in the tests were composed of two steps, the acceptance level of 22.7 Grms, and qualification level of 32.1 Grms with given period of time. The test results showed no solder cracks, which provided the strong structural integrity and feasibility evidences of the PBGA packaging to aerospace electronics. Numerical analyses were also performed to calculate the solder stresses and analyze their development mechanism.