• Title/Summary/Keyword: Aluminum Honeycomb

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Study of Crush Strength of Aluminum Honeycomb for Shock Absorber of Lunar Lander (달착륙선 충격흡수장치용 알루미늄 허니콤의 Crush Strength에 관한 연구)

  • Kim, Shin;Lee, Hyuk-Hee;Kim, Hyun-Duk;Park, Jung-Sun;Im, Jae-Hyuk;Hwang, Do-Soon
    • Journal of Aerospace System Engineering
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    • v.4 no.3
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    • pp.1-5
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    • 2010
  • Understanding the crushing behaviour of aluminum honeycombs under dynamic loading is useful for crash simulations of vehicles and for design of impacting energy absorbers. In the study of honeycomb crushing under quasi-static, dynamic loading, the most important parameter is crush strength. Crush strength is indicated to energy absorption characteristic of aluminum honeycomb. In this study, Using Finite Element Analysis carried out crush strength of hexagonal aluminum honeycomb then the results was compared with Quasi-static test. Consequently, Crush strength is different in quasi-static loading and dynamic loading about 16%.

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Fabrication and Characterization of Aluminum Honeycomb Panel (경량 알루미늄 허니콤 판재의 제작 및 특성 평가)

  • Kim, Kee Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.1
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    • pp.666-671
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    • 2018
  • A honeycomb panel is a plate made by attaching two surface plateson eitherside of a honeycomb core. The honeycomb plate hasexcellent specific strength and energy absorption and is suitable for use in regions where good impact resistance is required. Recently, with the increasing the need for a lightweight design to facilitate transportation, numerous studies have been conducted using aluminum honeycomb plates as body materials for vehicles such as automobiles and high-speed trains. In addition, honeycomb plates have excellent sound deadening properties, as well as excellent heat insulation and durability. Savings in weight using lightweight materials such as aluminum alloy for honeycomb panel's skin can lead to increase fuel economy and reduction in air pollution. In this study, in order to improve the design technology of the honeycomb plate material, the manufacturing technology of the aluminum honeycomb core and honeycomb plate material and various mechanical properties of the honeycomb plate were evaluated. From the results, it was found that the design of the manufacturing process of the aluminum honeycomb plate, as well as itsproduction and characteristics, were improved. The resulting excellent energy absorption capability of the honeycomb plate was due to the repetitive core buckling, indicating that the higher the compressive strength, the higher the strength per bonded area.

Study on Compression Tests of Aluminum Foam and Honeycomb Sandwich Composites (알루미늄 폼 및 허니컴 샌드위치 복합재료의 압축실험에 관한 연구)

  • Bang, Seung-Ok;Kim, Key-Sun;Kim, Sei-Hwan;Song, Soo-Gu;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.9
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    • pp.3802-3807
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    • 2011
  • In this study, in-plane and out-plane compression tests of aluminum foam and honeycomb sandwich composites were carried out. Through these tests, the relationships of load-displacements were analyzed and the compression characteristics were compared with each other. The specimens were compressed with the speed of 1mm/min by using the universal testing machine. Experimental procedures were taken with photograph by the camera and load cell data were stored into computer. Test results showed that buckling was occurred at the aluminum foam core and honeycomb core according to the increase of load. In the in-plane compression test, the maximum load of aluminum foam specimen was similar with that of honeycomb sandwich. The property of honeycomb was better than that of the foam in consideration of specific gravity. In the out-plane compression test, compression maximum load of aluminum honeycomb sandwich composite was higher than that of aluminum foam sandwich composite.

Evaluation of the Property of adiabatic Insulation for TTX Train with Sandwich Composite bodyshell (샌드위치 복합소재가 적용된 틸팅 차량의 단열 특성 평가 연구)

  • Lee Sang-Jin;Oh Kyung-Won;Jeong Jong-Cheol;Cho Se-Hyun;Seo Soung-il
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.251-256
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    • 2005
  • This study was performed the heat transportation ratio of three types of the following sandwich panel by KS F 2278(2003) ; Type ${\sharp}1$ : Carbon/epoxy Aluminum Honeycomb and Balsa Core Sandwich Panel(Thickness : 37mm), Type ${\sharp}2$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 57mm), and Type ${\sharp}3$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 37mm). Also was performed the heat transportation of next three types of the following sandwich panel by KS F2277(2002) ; Type ${\sharp}4$ and ${\sharp}5$ : 27mm, and 35mm thick-Aluminum Honeycomb Sandwich Panels, and Type ${\sharp}6$ : 27mm thick-Foaming Aluminum Sandwich Panel. It is the larger area between the skin and core, the heat transportation ratio is the higher, and when it is composed of the hybrid composite structure, good insulation property was shown.

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Landing Stability Simulation of a 1/6 Lunar Module with Aluminum Honeycomb Dampers

  • Pham, Van Lai;Zhao, Jun;Goo, Nam Seo;Lim, Jae Hyuk;Hwang, Do-Soon;Park, Jung Sun
    • International Journal of Aeronautical and Space Sciences
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    • v.14 no.4
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    • pp.356-368
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    • 2013
  • The Korea Aerospace Research Institute plans to launch a lunar module by 2025, and so is carrying out a preliminary study. Landing stability on the lunar surface is a key design factor of a lunar module. In this paper, a 1/6 scale model of a lunar module is investigated, for its landing stability on non-level surfaces. The lunar module has four tripod legs, with aluminum honeycomb shock absorbers in each leg strut. ADAMS$^{TM}$, the most widely used multi-body dynamics and motion analysis software, is used to simulate the module's lunar landing. Three types of dampers in the struts (rigid, viscous, and aluminum honeycomb dampers), and two types of lunar surfaces (rigid and elastic) are considered. The Sforce function is adopted, to model the aluminum honeycomb dampers. Details on the modeling and analysis of the landing stability of the 1/6 scale lunar module and the simulation results are provided in this paper.

Characteristics of Strength and Deformation of Aluminum Honeycomb Sandwich Composites Under Bending Loading (굽힘 하중을 받는 알루미늄 하니컴 샌드위치 복합재료의 강도 및 변형 특성)

  • Kim Hyoung-Gu;Choi Nak-Sam
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.61-64
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    • 2004
  • The strength characteristics as well as deformation behaviors of honeycomb sandwich composite (HSC) structures were investigated under bending in consideration of various failure modes such as skin layer yielding, interface-delamination, core shear deformation and local buckling. Deformation behaviors of honeycomb sandwich plates were observed with various types of aluminum honeycomb core and skin layer. Their finite-element analysis simulation with a real model of honeycomb core was performed to analyze stresses and deformation behaviors of honeycomb sandwich plates. Its results were very comparable to the experimental ones. Consequently, the increase in skin layer thickness and in cell size of honeycomb core had dominant effects on the strength and deformation behaviors of honeycomb sandwich composites.

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Prediction to Shock Absorption Energy of an Aluminum Honeycomb (알루미늄 허니콤의 충격 에너지 흡수 특성 예측)

  • Kim, Hyun-Duk;Lee, Hyuk-Hee;Hwang, Do-Soon;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.5
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    • pp.391-399
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    • 2011
  • The purpose of this paper is to predict the shock absorbing characteristics of the aluminum honeycomb in a lunar lander. Aluminum honeycomb has been used for shock absorbers of lunar lander due to its characteristics such as light weight, high energy absorption efficiency and applicability under severe space environments. Crush strength of the honeycomb should have strength to endure during shock energy absorbing process. In this paper, the crush strength, which depends on the shape of honeycomb and impact velocity, is estimated using FEM. Ls-dyna is used for finite element analysis of the honeycomb shock absorber. The unit cells of the honeycomb shape are modeled and used for the finite element analysis. Energy absorption characteristics are decided considering several conditions such as impact velocity, foil thickness and branch angle of the honeycomb.

Simulation Analysis on the Compression Property of Sandwich Composite (샌드위치 복합재료의 압축 특성에 관한 시뮬레이션 해석)

  • Bang, Seung-Ok;Kook, Jeong-Han;Kim, Sei-Hwan;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.478-484
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    • 2012
  • In this study, compression analyses of sandwich composites with porous core were carried out. Finite element models of aluminum foam and honeycomb core sandwich composite material were applied solid element. In the case of aluminum foam core, valid equivalence damage model was applied. In the in-plane compression analysis, the maximum load of aluminum foam core sandwich was similar with that of aluminum honeycomb core sandwich. But in case of aluminum honeycomb core sandwich, the load support region becomes longer in comparison with aluminum foam core sandwich. In the out-plane compression analysis, compression maximum load of aluminum honeycomb core sandwich was higher than that of aluminum foam core sandwich. Through these Simulation analysis, obtains the behavior of sandwich composites.

Active-Sensing Lamb Wave Propagations for Damage Identification in Honeycomb Aluminum Panels

  • Flynn, Eric B.;Swartz, R.Andrew;Backman, Daniel E.;Park, Gyu-Hae;Farrar, Charles R.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.269-282
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    • 2009
  • This paper presents a novel approach for Lamb wave based structural health monitoring(SHM) in honeycomb aluminum panels. In this study, a suite of three signal processing algorithms are employed to improve the damage detection capability. The signal processing algorithms used include wavelet attenuation, correlation coefficients of power density spectra, and triangulation of reflected waves. Piezoelectric transducers are utilized as both sensors and actuators for Lamb wave propagation. These SHM algorithms are built into a MatLab interface that integrates and automates the hardware and software operations and displays the results for each algorithm to the analyst for side by side comparison. The effectiveness of each of these signal processing algorithms for SHM in honeycomb aluminum panels under a variety of damage conditions is then demonstrated.

An Experimental Study on the Behavior of Aluminum-Honeycomb Sandwich Panels (알루미늄하니콤 샌드위치판의 거동에 관한 실험적 연구)

  • Lee, Yong W.;Chun, Min S.;Paik, Jeom K.
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.4
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    • pp.106-123
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    • 1996
  • This paper experimentally investigates the characteristics of Al-honeycomb sandwich panels which are considered as a promising primary strength member of weight critical large structures. Some tests on the aluminum honeycomb panels subject to 3-point bending or uniaxial compression or crushing load are carried out. Based on the test results, linear elastic response, buckling/ultimate strength and crushing/energy absorption capacity are discussed. Some guidelines for design of aluminum honeycomb panels are given.

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