• Title/Summary/Keyword: Alloy steel pipe

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Estimation of Residual Stress Distribution for Pressurizer Nozzle of Kori Nuclear Power Plant Considering Safe End (고리 원전 가압기 노즐 용접부 잔류응력 예측 시 안전단 고려가 이종 금속 용접부 잔류응력 분포에 미치는 영향)

  • Song, Tae-Kwang;Bae, Hong-Yeol;Chun, Yun-Bae;Oh, Chang-Young;Kim, Yun-Jae;Lee, Kyoung-Soo;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.8
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    • pp.668-677
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    • 2008
  • In nuclear power plants, ferritic low alloy steel nozzle was connected with austenitic stainless steel piping system through alloy 82/182 butt weld. Accurate estimation of residual stress for weldment is important in the sense that alloy 82/182 is susceptible to stress corrosion cracking. There are many results which predict residual stress distribution for alloy 82/182 weld between nozzle and pipe. However, nozzle and piping system usually connected through safe end which has short length. In this paper, residual stress distribution for pressurizer nozzle of Kori nuclear power plant was predicted using FE analysis, which consideded safe end. As a result, existing residual stress profile was redistributed and residual stress of inner surface was decreased specially. It means that safe end should be considered to reduce conservatism when estimating the piping system.

Effect of $H_2S$ Partial Pressure and pH of Test Solution on Hydrogen Induced Cracking of High Strength Low Alloy Steels

  • Kim, Wan Keun;Koh, Seong Ung;Kim, Kyoo Young;Yang, Boo Young;Jung, Hwan Kyo
    • Corrosion Science and Technology
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    • v.4 no.6
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    • pp.236-241
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    • 2005
  • Hydrogen induced cracking (HIC) is one of the hydrogen degradation phenomena of linepipe steels caused by $H_2S$ gas in the crude oil or natural gas. However, NACE TM0284-96 standard HIC test method is hard to satisfy the steel requirements for sour service application since it uses more severe environmental conditions than actual conditions. Therefore, in order to use steels effectively, it is required to evaluate HIC resistance of steels in the practical range of environmental severity. In this study, HIC resistance of two high strength low alloy (HSLA) steels being used as line pipe steels was evaluated in various test solutions with different $H_2S$ pressures and pH values. The results showed that the key parameter affecting crack area ratio (CAR) is $H_2S$ partial pressure of test solution when the pH value of test solution is not over 4. Hydrogen diffusivity was not a constant value, but it was rather affected by the hydrogen ion concentration (pH value) in the solution.

A Study on Fracture Toughness with Thermal Aging in CF8M/SA508 Welds (CF8M과 SA508 용접재의 열화에 따른 파괴인성에 관한 연구)

  • Woo Seung-Wan;Choi Young-Hwan;Kwon Jae-Do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1173-1178
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    • 2006
  • In a primary reactor cooling system(RCS), a dissimilar weld zone exists between cast stainless steel(CF8M) in a pipe and low-alloy steel(SA508 cl.3) in a nozzle. Thermal aging is observed in CF8M as the RCS is exposed for a long period of time to a reactor operating temperature between 290 and $330^{\circ}C$, while no effect is observed in SA508 cl.3. The specimens are prepared by an artificially accelerated aging technique maintained for 300, 1800 and 3600 hrs at $430^{\circ}C$, respectively. The specimens for elastic-plastic fracture toughness tests are according to the process in the thermal notch is created in the heat affected zone(HAZ) of CF8M and deposited zone. From the experiments, the $J_{IC}$ value notched in HAZ of CF8M presented a rapid decrease up to 300 hours at $430^{\circ}C$ and slowly decreased according to the process in the thermal aging time. Also, the $J_{IC}$ value presented a lower value than that of the CF8M base metal. And, the $J_{IC}$ of the deposited zone presented the lowest value of all other cases.

Trend and Review of Corrosion Resistant Alloy (CRA) for Offshore Pipeline Engineering (내식합금 (CRA) 동향 및 해양 파이프라인 설계 적용에 대한 고찰)

  • Yu, Su-Young;Choi, Han-Suk;Lee, Seung-Keon;Kim, Do-Kyun
    • Journal of Ocean Engineering and Technology
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    • v.28 no.1
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    • pp.85-92
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    • 2014
  • Offshore fields are increasingly important for the development of offshore resources due to the growing energy needs. However, an offshore field for oil and gas production has difficult development conditions, e.g., high temperature, high pressure, sweet/sour compositions of fluids, etc. Corrosion is one of the biggest issues for offshore pipeline engineering. In this study, a Corrosion Resistant Alloy (CRA) pipe for corrosion prevention was investigated through its global demand and trends, and three types of CRA pipelines were introduced with detailed explanations. The usefulness of CRA was also evaluated in comparison to a carbon steel pipeline in terms of the structural strength, cost, and other factors. Offshore pipeline engineering, including mechanical design and verification of the results through an installation analysis based on numerical software, was performed for the carbon steel type and solid CRA type. The results obtained from this study will be useful data for CRA pipeline designers and researchers.

A Study of Prevention of Pipe Scale with Cu-Zn Metal Fiber (Cu-Zn Metal Fiber를 이용한 배관 스케일 방지에 관한 연구)

  • Lee, Sang-Ho;Kim, Jong-Hwa;Song, Ju-Yeong
    • Journal of the Korean Applied Science and Technology
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    • v.27 no.1
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    • pp.70-75
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    • 2010
  • Scale generation in the inside of a pipe IS restricted by reduction and oxidation(REDOX) reaction of alloyed metal of Cu-Zn. To measure the scale generating rate in the 1.67 mm of inside diameter of stainless steel tube, 300 ppm of $CaCO_3$ solution is circulated in the REDOX reactor and stainless steel tube in the order. In the case of $CaCO_3$ solution treated by REDOX reactor, flowing is maintained without plugging in the stainless steel tube, and the concentration of Cu and Zn in the circulating solution showed less than 1 ppm, which is equal to that of untreated by REDOX reactor. The crystal type of $CaCO_3$ generated by crystalline nucleus of Cu or Zn, mostly showed aragonite type.

The Effects of Centrifugal Casting Conditions on the Structure and Mechanical Properties in Fabrication Development of Super Heat-Resisting Steel Pipe of HP Alloy Modified with Nb (Nb을 첨가한 HP 초내열강관의 제조개발에 필요한 원심주조 조건이 조직과 기계적성질에 미치는 효과)

  • Choi, Sang-Ho
    • Journal of Korea Foundry Society
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    • v.14 no.6
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    • pp.566-575
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    • 1994
  • The effects of varying the pouring temperature and the die preheating temperature in producing centrifugally cast HP alloy modified with Nb was evaluated on the basis of the resultant macrostructure, microstructure and hardness of these castings. Increased die preheating temperatures and pouring temperatures resulted in an increase in the thickness of the columnar dendritic zone, the primary and secondary dendrite arm spacing and the thickness of the zone of porosity at the casting I.D.(inner diameter). Lower die preheating temperature and pouring temperatures result in increased grain fineness and an increased zone of equiaxed grains. A higher hardness was achieved toward the casting O.D.(outer diameter) compared to the casting I.D., attributable to alloy segregation toward the casting I.D. and segregation differences resulting from reduced solidification cooling rates toward the casting I.D. Also, a higher hardness was realized at the cold end of the casting attributed to a more uniform distribution of carbides.

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Effects of Thermal Aging on the Fracture Characteristic in the Dissimilar Welds (CF8M과 SA508 용접재의 열화에 따른 파괴특성 평가)

  • Woo, Seung-Wan;Kwon, Jae-Do;Choi, Sung-Jong;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.72-77
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    • 2004
  • In a primary reactor cooling system(RCS), a dissimilar weld zone exists between cast stainless steel(CF8M) in a pipe and low-alloy steel(SA508 cl.3) in a nozzle. Thermal aging is observed in CF8M as the RCS is exposed for a long period of time to a reactor operating temperature between 290 and $330^{\circ}C$, while no effect is observed in SA508 cl.3. The specimens are prepared by an artificially accelerated aging technique maintained for 300, 1800 and 3600 hrs at $430^{\circ}C$, respectively. The specimens for elastic-plastic fracture toughness tests are prepared one type, which notch is created in the heat affected zone(HAZ) of CF8M. And, the specimens for fatigue crack growth tests are prepared in three classes, which notches are created at the center of deposited zone, the HAZ of CF8M, and the HAZ of SA508 cl.3. From the experiments, the J-integral values with the increase of aging time decrease, and the differences of the fatigue crack growth behaviors are relatively small in the three classes specimens.

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Crack growth analysis and remaining life prediction of dissimilar metal pipe weld joint with circumferential crack under cyclic loading

  • Murthy, A. Ramachandra;Gandhi, P.;Vishnuvardhan, S.;Sudharshan, G.
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2949-2957
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    • 2020
  • Fatigue crack growth model has been developed for dissimilar metal weld joints of a piping component under cyclic loading, where in the crack is located at the center of the weld in the circumferential direction. The fracture parameter, Stress Intensity Factor (SIF) has been computed by using principle of superposition as KH + KM. KH is evaluated by assuming that, the complete specimen is made of the material containing the notch location. In second stage, the stress field ahead of the crack tip, accounting for the strength mismatch, the applied load and geometry has been characterized to evaluate SIF (KM). For each incremental crack depth, stress field ahead of the crack tip has been quantified by using J-integral (elastic), mismatch ratio, plastic interaction factor and stress parallel to the crack surface. The associated constants for evaluation of KM have been computed by using the quantified stress field with respect to the distance from the crack tip. Net SIF (KH + KM) computed, has been used for the crack growth analysis and remaining life prediction by Paris crack growth model. To validate the model, SIF and remaining life has been predicted for a pipe made up of (i) SA312 Type 304LN austenitic stainless steel and SA508 Gr. 3 Cl. 1. Low alloy carbon steel (ii) welded SA312 Type 304LN austenitic stainless-steel pipe. From the studies, it is observed that the model could predict the remaining life of DMWJ piping components with a maximum difference of 15% compared to experimental observations.

A Study on the Possibility of using Light-Wall Stainless Steel Pipe for Water-Based Fire Protection System (수계소화설비용 경량벽 스테인리스 강관의 사용가능성 평가에 관한 연구)

  • Nam, Jun-Seok;Won, Sung-Yeun;Kim, Yong-Ho;Min, Kyung-Tak;Park, Seung-Min
    • Fire Science and Engineering
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    • v.24 no.5
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    • pp.94-101
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    • 2010
  • The pipes using in water-based fire protection systems are used steel pipes for ordinary piping, carbon steel pipes for pressure service, copper and copper alloy seamless pipes and tubes, etc. By last buildings of high-rising, complexity, in fire protection systems, the corrosion resistance, easy construction, lightweight and cost-effective use of the pipes is being considered. Among the pipes, the possibility of used for fire protection system being used in the existing copper pipe of material properties, strength, corrosion resistance, heat resistance through and compare the performance was evaluated. As a result of that assessment light gauge stainless steel pipes for ordinary piping (KS D 3595) at a water pressure of less than 1.2 MPa can be used in sufficient physical properties, strength, corrosion resistance, heat resistance and have been observed.

A Study on Flow-Accelerated Corrosion of SA106 Gr.C Weldment (SA106 Gr.C강 용접재에서의 유체가속부식(FAC) 현상 연구)

  • Zheng Yugui
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.334-341
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    • 2001
  • The chemical and geometric effects of weld on flow-accelerated corrosion (FAC) of SA106 Gr.C low alloy steel pipe in 3.5wt% NaCl and simulated feedwater of nuclear power plant have been investigated by using rotating cylinder electrode. Polarization test and weight loss test were conducted and compared at rotating speed of 2000rpm (3.14m/s) with the variables of chemical and geometric parameters. The results showed that the chemical effects were relatively larger than the geometric effects, and the welded parts were the local anode and preferentially corroded, which could be explained by the differences between microstructural and compositional parameters. On the other hand, under active corrosion conditions, the heat affected zone were severely corroded and microstructural effects became the important role in the whole process.

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