• Title/Summary/Keyword: Allowable stresses

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THE EFFECTS OF HEAT INPUT AND GAS FLOW RATE ON WELD INTEGRITY FOR SLEEVE REPAIR WELDING OF IN-SERVICE GAS PIPELINES

  • Kim, Young-pyo;Kim, Woo-sik;Bani, In-wan;Oh, Kyu-Hwan
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.390-395
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    • 2002
  • The experimental and numerical study has been conducted on the sleeve repair welding of API 5L X65 pipeline. SMA W and GTAW were applied to weld the sleeve. The macrostructure and hardness of repair welds have been examined. The [mite element analysis of the multi-pass sleeve-fillet welding has been conducted to validate the experiment and investigate the effects of in-service welding conditions. The effect of gas flow rate on the hydrogen cracking was investigated. The effect of internal pressure on residual stresses and plastic strain was investigated. The allowable heat input was predicted considering the maximum temperature of inner surface of pipe and cooling rate at CGHAZ.

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The effect of peak cladding temperature occurring during interim-dry storage on transport-induced cladding embrittlement

  • Kim, Kyu-Tae
    • Nuclear Engineering and Technology
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    • v.52 no.7
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    • pp.1486-1494
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    • 2020
  • To evaluate transport-induced cladding embrittlement after interim-dry storage, ring compression tests were carried out at room temperature(RT) and 135 ℃. The ring compression test specimens were prepared by simulating the interim-dry storage conditions that include four peak cladding temperatures of 250, 300, 350 and 400 ℃, two tensile hoop stresses of 80 and 100 MPa, two hydrogen contents of 250 and 500 wt.ppm-H and a cooling rate of 0.3 ℃/min. Radial hydride fractions of the ring specimens vary depending on those interim-dry storage conditions. The RT compression tests generated lower offset strains than the 135 ℃ ones. In addition, the RT and 135 ℃ compression tests indicate that a higher peak cladding temperature, a higher tensile hoop stress and the lower hydrogen content generated a lower offset strain. Based on the embrittlement criterion of 2.0% offset strain, an allowable peak temperature during the interim-dry storage may be proposed to be less than 350 ℃ under the tensile hoop stress of 80 MPa at the terminal cool-down temperature of 135 ℃.

Behavior of deep excavation system supported by steel pipe struts (강관버팀보 적용 흙막이 시스템 거동 특성)

  • Yoo, Chung-Sik;Na, Seung-Min;Lee, Jong-Goo;Kang, Dong-Wook
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.811-818
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    • 2010
  • This paper presents the results of a numerical investigation on behavior of deep excavation wall system supported by steel pipe struts. A series of three-dimensional finite element analyses were carried out on a deep excavation project site which adopted steel pipe struts. The results indicated that the mechanical behavior of steel pipe supported deep excavation is comparable to that of a conventional H-pile supported deep excavation, although the steel pipe supported system is required less number of struts than the conventional H-pile strut system. Also shown is that the sectional stresses of the steel pipe support system are within the allowable values implying that the steel pipe support system can be effectively used as an alternative to conventional H-pile support system.

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Swaging Autofrettage 의 해석과 원통설계 가공에의 응용

  • ;;Kim, Se Young
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.362-367
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    • 1981
  • Two categories in the design of thick cylinders are suggested and their computer programs are developed; the one termed processing design to ensure the precise inner radius of the cylinder and the other, termd stress compensation design to reduce peak stresses in the cylinder wall. The processing design seeks suitable interference by the method of linear iteration to determine either the radius of the mandrel R or the inner radius ofthe chlinder R$\sub$1/. On the other hand, the stress compensation design seeks first the suitable m and which satisfies the design criteria .sigma.$\sub$actual/ < .sigma.$\sub$allowable/ and then tries to find the suitable interference for given m and .zeta. The design program developed here may be used either in the office at the planning stage of thick chlinders as machine elements of on the processing line to get precise final dimension of inner radius.

Seismic Analysis of the Cooling Water Pump for Nuclear Power Plant for the Seismic Load (지진하중을 받는 원자력발전소용 냉각펌프의 내진해석)

  • Chung, Chul-Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1239-1243
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    • 2009
  • To evaluate the structural integrity of the nuclear seismic category penetration cooling water pump under the seismic service conditions the seismic analysis was performed in accordance with IEEE-STD-344 code. The finite element computer program, ANSYS, Version 10.0, is used to perform both a mode frequency analysis and an equivalent static seismic analysis of the pump assembly. The mode frequency analysis results show the fundamental natural frequency is greater than 33 Hz and does not exist in seismic range, thus justifying the use of the static analysis. The stresses resulted from various loadings and their combinations are within the allowable limits specified in the above mentioned IEEE code. The results of the seismic evaluation fully satisfied the structural acceptance criteria of the IEEE code. Accordingly the structural integrity on the pump assembly was proved.

A Seismic Analysis for Driving Gear Reducer of ESW Traveling Sea Water Screen (ESW형 해수여과장치의 구동 기어감속기에 대한 내진해석)

  • Kim, Chang-Won;Lee, Young-Shin;Kim, Heung-Tae;Kim, Jee-Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.7
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    • pp.599-604
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    • 2012
  • In this study, the safety of the driving gear reducer of ESW(essential service water) traveling sea water screen was evaluated through seismic analysis. Mode analysis of gear reducer was performed for reliability of analysis. Seismic analysis was performed in operating basis earthquake(OBE) and safe shutdown earthquake(SSE), which were applied as design condition using floor response spectrum( FRS). The maximum strain of gear reducer under OBE and SSE were 20.4 ${\mu}$ and 33.6 ${\mu}$, respectively. The maximum stresses were 2.42 MPa under OBE condition and 4.36 MPa under SSE condition, which were smaller than the allowable strength of material.

Aircraft Wing Spar Cross-section Area Optimization with Response Surface Method (반응면 기법을 이용한 항공기 날개 스파 단면적의 최적화 연구)

  • Park, Chan-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.109-116
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    • 2002
  • The solution of the aircraft wing spar cross-section area optimization problem is obtained by the response surface method. The object function of the problem is wing total weight, design variables are spar cross-section areas, constraints are the conditions that the stresses at the each spar is less than the allowable stress. D-Optimal condition is utilized to obtain the experimental points to construct the response surfaces. D-Optimal experimental points are obtained by the commercial software "Deign-Expert". Response values for the object function and constraints for each experimental point are calculated by the NASTRAN. Response surfaces for object function and constraints are approximated from the response values by the least square method. The optimization solution is obtained by the DOT for the response surfaces of object function and constraints. The optimization results obtained from the response surface are compared with the results obtained by the NASTRAN SOL200.

The Optimum Design of Internal Pipes for LNG Storage Tank (LNG 저장탱크용 관통 파이프의 설계 최적화 연구)

  • Seo, H.S.;Yang, Y.M.;Hong, S.H.;Kim, H.S.;Kim, Y.K.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.776-781
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    • 2001
  • Internal pipes technology for LNG Storage tank developed because of the perceived safety risk of having an opening near the base of the shell. This is because the shell at this point is the most highly stressed component of the primary containment. other, secondary, problems arise because the movement of the tank in this region is also at a maximum. This requires the use of bellows either in the interspace or on the outside of the outer tank. Therefore the internal pipe, through the roof, solves these problems. The loading conditions calculated from design concept are then used to perform a pipe stress analysis. As well as determining the stresses in the internal pipe and checking against allowable stress, it determines the reaction forces at the support positions.

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Design Optimization of the Support Frame of an Antenna Positioner Mounted on a Vehicle (차량 탑재형 안테나 포지셔너의 반사판 지지대 최적설계)

  • Jang, Taeho;Kim, Youngshik
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.411-416
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    • 2014
  • In this research we present design optimization methods for a vehicle-mounted satellite antenna positioner. Our initial antenna positioner was conservatively designed to satisfy a worst case scenario where wind blew across the positioner at the speed of 120 km/h. Investigating stresses and safety based on Finite Element Methods (FEM), we find reflector support frames can be optimized to significantly reduce the weight of the positioner system. Thus, we optimize the reflector support frame from the given initial design while considering weight, maximum stress, maximum allowable deflection, cross section, and thickness. As a result, Shape C and the thickness of 2 mm are determined for the cross section of the reflector support frame. Applying this result, the weight of the new antenna positioner is 57.343 kg, which is decreased by 10.74% compared to the initial conservative design.

The Effects of Heat Input and Gas Flow Rate on Weld Integrity for Sleeve Repair Welding of In-Service Gas Pipelines

  • Kim, Y.P.;Kim, W.S.;Bang, I.W.;Oh, K.H.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.36-41
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    • 2002
  • The experimental and numerical study has been conducted on the sleeve repair welding of API 5L X65 pipeline. SMAW and GTAW were applied to weld the sleeve. The macrostructure and hardness of repair welds have been examined. The finite element analysis of the multi-pass sleeve-fillet welding has been conducted to validate the experiment and investigate the effects of in-service welding conditions. The effect of gas flow rate on the hydrogen cracking was investigated. The effect of internal pressure on residual stresses and plastic strain was investigated. The allowable heat input was predicted considering the maximum temperature of inner surface of pipe and cooling rate at CGHAZ.

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