• Title/Summary/Keyword: Al7075

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Evaluation of mechanical Characteristic according to the Filler Metal by GTA welding Process using 7075 Aluminum Alloy (알루미늄 합금 7075의 용가재에 따른 GTA용접공정의 기계적 특성 평가)

  • Son, Yeong-San;Lim, Byung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.4
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    • pp.521-526
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    • 2017
  • In the GTA welding process of Al 7075 alloy using different types of filler metals, the tensile test and micro-hardness test were conducted to evaluate the mechanical characteristics. Also, the radiographic test result showed that the weld met the criterion of level 1 in accordance with KS D 0242 for verifying the welding integrity and there were no welding defects. The tensile test result obtained using Al 7075 as a filler metal showed that the material was fractured in the weld zone. The tensile strengths of the materials using Al 7075 and ER 4043 as the filler metal were about 240MPa and 253MPa, their yield strengths were about 132MPa and 120MPa and their elongation percentages were 6.6% and 13%, respectively. The micro-hardness value of the deposited metal zone when using Al 7075 as the filler metal was Hv 132. However, the micro-hardness of the material using ER4043 as the filler metal was about 24% lower than that using Al 7075. When the chemical composition of the filler metal is the same as that of the material itself, fracture can occur in the deposited metal zone. Therefore, it is not desirable to use the same material as the filler metal for the welding of Al 7075 alloy. Moreover, the use of Al-Si based ER 4043 as a filler metal is more desirable than using the same material as a filler metal for welding Al 7075.

A Study on Deformation Behaviors of Al 6061, 7075 Tube at Different Heat Treatments for Warm Hydroforming (온간액압성형공정 적용을 위한 알루미늄 6061, 7075 튜브의 열처리조건에 따른 변형특성연구)

  • Yi, Hyae-Kyung;Moon, Young Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.1
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    • pp.1-10
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    • 2007
  • The deformation behaviors of full annealed and T6 treated 6061, 7075 aluminum tubes are investigated at various temperature performing uniaxial tensile test. Full annealed Al 6061 and Al7075 tubes, and T6 treated Al7075 tube don't show sharp local necking with an elongation of 50% at $300^{\circ}C$. So it is expected that influenced by elevated tempterature. At $300^{\circ}C$ and strain rate of 0.001/s, many micro-cracks are observed in T6 treated Al 6061 tube, which is believed to be responsible for the decrease of total elongation.

Characterization of Superplastic Deformation Behaviors of 7075 Al Alloy (초소성 7075알루미늄 합금의 변형특성 평가)

  • 권용남;장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.65-71
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    • 1998
  • The superplastic deformation behaviors of 7075Al alloy have been characterized experimentally and analyzed by the internal variable theory of inelastic deformation. A simple rheological model including the grain boundary sliding has been used to interpret the superplastic deformation behaviors. A series of load relaxation and tensile tests have been carried out for 7075Al alloy at the various temperatures. The superplastic deformation of 7075Al alloy is confirmed to consist of the grain boundary sliding and accommodating grain matrix defprmation.

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TEM Characterization of Oxide Films Formed on Al1050 and Al7075 Alloys under Atmospheric Corrosion Conditions (대기 부식에 의해 생성된 Al1050 및 Al7075 알루미늄 합금 산화막에 대한 투과전자현미경 분석)

  • Kim, Sungyu;Lee, Chanhyeong;Bahn, Chi Bum
    • Journal of Surface Science and Engineering
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    • v.50 no.6
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    • pp.447-454
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    • 2017
  • Al1050 and Al7075 alloy specimens were exposed to atmospheric conditions for maximum 12 months and analyzed by Transmission Electron Microscopy (TEM) to characterize the early-stage corrosion behavior and thin surface oxide layers. By comparing of oxide films between Al1050 and Al7075 alloys, it is concluded that Al7075 has a relatively thicker surface oxide film than Al1050 but Al1050 has relatively more significant oxygen penetration through grain boundaries. The oxygen penetration through grain boundaries appeared to be influenced by intermetallic particles at the grain boundary. In the case of aluminum alloys, localized corrosion like pitting or intergranular corrosion should be considered as well as uniform corrosion when estimating the atmospheric corrosion rate.

Comparison of Conventional Hot Forging and Thixoforging of Al 7075 Alloy According to Microstructures, Formability and Hardness (Al 7075합금의 열간단조와 반응고 단조에 있어서 조직, 성형성 및 경도 특성 비교)

  • Lee, Sang-Yong;Jeon, Jae-Il;Lee, Jeong-Hwan;Lee, Yeong-Seon;Sin, Pyeong-U
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.620-630
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    • 1998
  • Conventional hot forging and thixoforging of Al 7075 alloy have been compared with respect to microstructures, formability and hardness. Two distinctive temperature-strain rate ranges for hot forging of Al 7075 alloy were observed from the results of simple compression tests with strain rates of 10-3∼101 sec-1 in the temperatures between $250^{\circ}C$ and $500^{\circ}C.$ In the dynamic recovery range (low temperature-high strain rate range) multi-stage forging was necessary to form a complex shape part due to the lack of formability. In the high temperature-low strain rate range, in which dynamic recrystallization takes place a complex shaped park could be formed by single-stage forging. About 50% cold working in the SIMA process was necessary to get a fine and homogeneous microstructures. Microstructural study suggest that thixoforged Al 7075 part has fine grains and homogeneous microstructures. Its hardness number is almost same to that of conventional hot forged part after aging treatment.

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TEM Analysis on Oxide Films of Al1050 and Al7075 Exposed to 24-month Atmospheric Conditions (24개월 대기 노출된 Al1050 및 Al7075 알루미늄 합금 산화막에 대한 투과전자현미경 분석)

  • Kim, Dae-Geon;Kim, Ga-Rim;Choi, Wonjun;Bahn, Chi Bum
    • Journal of Surface Science and Engineering
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    • v.52 no.2
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    • pp.62-71
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    • 2019
  • Al1050 and Al7075 alloy specimens were exposed to atmospheric conditions for 24 months and analyzed by Transmission Electron Microscopy to characterize their corrosion behavior and oxide film characteristics, especially focusing on intergranular corrosion or oxidation. In general, the intergranular oxygen penetration depth of Al1050 was deeper than Al7075. Since O and Si signals were overlapped at the oxidized grain boundaries of Al1050 and Mg is not included in Al1050, it is concluded that Si segregated along the grain boundaries directly impacts on the intergranular corrosion of Al1050. Cr-Si or Mg-Si intermetallic particles were not observed along the grain boundaries of Al7050, but Mg-Si particle was barely observed in the matrix. 10-nm size Mg-Zn particles were also found all over the matrix. Mg was mainly observed along the oxidized grain boundary of Al7075, but Si was not detected due to the Mg-Si particle formation in the matrix and relatively low concentration of Si in Al7075. Therefore, it is thought that Mg plays an important role in the intergranular corrosion of Al7075 under atmospheric corrosion conditions.

The Mechanical Property of Al7075 Rheology Material with Heat Treatment T6 to Eliminate Liquid Phase (용탕단조 공정을 응용한 액상이 제거된 Al7075 레오로지 소재의 T6 열처리 후 기계적 특성)

  • Kang, S.S.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.150-153
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    • 2007
  • Apply electromagnetic stirring system to making rheology slurry of Al7075. This experiment has important element which is the relation between solid fraction percent and melt temperature of Al7075. The rheology slurry of Al7075 eliminated liquid phase to include alloying element of copper and zinc by squeeze casting process. In result the most structure was composed entirely of globular primary $\alpha$. Used this material for this study. This study made a comparison of mechanical property according to heat treatment T6 at each melt temperature ($619^{\circ}C$ and $615^{\circ}C$). The microstructure and component are observed how heat treatment T6 weight with the mechanical property by SEM-EDS.

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Effect of T6 and T73 Heat Treatments on Microstructure, Mechanical Responses and High Cycle Fatigue Properties of AA7075 Alloy Modified with Mg and Al2Ca ((Mg + Al2Ca)로 개량된 AA7075 합금의 미세조직, 기계적 특성, 그리고 고주기 피로 특성에 미치는 T6 및 T73 열처리의 효과)

  • Hwang, Y.J.;Kim, G.Y.;Kim, K.S.;Kim, Shae K.;Yoon, Y.O.;Lee, K.A.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.5-15
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    • 2021
  • The effects of heat treatments (T6 and T73) on the microstructure, mechanical properties, and high cycle fatigue behavior of modified AA7075 alloys were investigated. A modified 7075 alloy was manufactured using modified-Mg (Mg-Al2Ca) instead of the conventional element Mg. Based on the microstructure, the average grain size was 4.5 ㎛ (T6) and 5.2 ㎛ (T73). Regardless of heat treatment, the modified AA7075 alloys consisted of Al matrix containing homogeneously distributed Al2CuMg and MgZn2 phases with reduced Fe-intermetallic compound. Room temperature tensile tests showed that the properties of modified 7075-T6 (Y.S.: 622MPa, T.S: 675MPa, elongation: 15.4%) were superior to those of T73 alloy (Y.S.: 492MPa, T.S: 548MPa, elongation: 12.8%). Experimental data show that the fatigue life of T6 was 400 MPa, about 64% of its yield strength. However, the fatigue life of T73 alloy was 330 MPa and 67%. Irrespective of the stress level, all crack initiation points were located on the specimen surface, and no inclusions acting as stress concentrators were seen. Superior mechanical properties and high cycle fatigue behavior of modified AA7075-T6 alloy are attributed to the fine grains and homogeneous distribution of small second phases such as MgZn2 and Al2CuMg, in addition to reduced Fe-intermetallic compounds.