• 제목/요약/키워드: Al plate

검색결과 569건 처리시간 0.021초

Al 7075의 마찰교반 용접부 특성에 관한 연구 (Weldability of Al 7075 Alloy according to different tools and welding conditions by F.S.W)

  • 장석기;전정일
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권1호
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    • pp.30-41
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    • 2006
  • This paper shows mechanical Properties and behaviors of macrostructures for specimens welded by F.S.W according to welding conditions and tool dimensions with $6.35mm_t$ aluminum 7075-T651 alloy plate. It apparently results in defect-free weld zone in case transition speed was changed to 15mm/min 61mm/min and 124mm/min under conditions of tool rotation speed such as 800rpm. 1250rpm and 1600rpm respectively with tool's Pin diameter 40mm and 60mm. The optimum mechanical property, ultimate stress,${\sigma}_Y=470Mpa$ is obtained at the condition of 124mm/min of travel speed with 800rpm of tool rotation speed using full screw type pin. shoulder dia. $20{\phi}mm$ pin dia. $6{\phi}mm$ and pin length 6mm. The full-screw type and the half-screw type pin shows the similar behaviors of weldability. It is found that the size of nugget is depended on tool transition speed and tool dimension by macrostructures of the cross section of weld zone.

복합적층 및 샌드위치판 전단변형함수에 관한 상호비교연구 (Comparison of Various Shear Deformation Functions for Laminated Composite/Sandwich Plates)

  • 박원태;장석윤;천경식
    • 복합신소재구조학회 논문집
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    • 제1권3호
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    • pp.1-9
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    • 2010
  • 본 연구에서는 Lagrangian 및 Hermite 보간함수를 혼합정식화한 유한요소법과 다양한 전단변형함수로 등방성, 대칭 적층 및 샌드위치판 모델을 제시하였다. 제시된 전단변형이론은 판의 상하면에서 전단응력이 0이 되는 다항식, 삼각함수, 쌍곡삼각함수 및 지수함수로 구성되어 있다. 모든 전단변형함수는 해석해, 정해 및 기발표된 유한요소 결과치와 비교하였으며, 합리적인 정확도를 갖는 것으로 예측되었다. 특히, 지수형태의 전단변형함수(Karama et al. 2003; Aydogu 2009)가 적층 및 샌드위치판 해석에 있어서 상대적으로 가장 우수한 결과를 보였다.

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박판 Al MIG 용접용 AC펄스 전류 파형의 설계 및 출력특성 (Design and Output Characteristic of AC Pulse Current for MIG Welding of Ai Sheet)

  • 조상명;김태진;이창주;임성룡;공현상;김기정
    • Journal of Welding and Joining
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    • 제21권2호
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    • pp.57-63
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    • 2003
  • Since new types of vehicles or structures made from thin aluminum alloy are under rapid development and some products are already on the market, welding of aluminium sheet is increasing. MIG(Metal Inert Gas), MIG-Pulse, TIG(Tungsten Inert Gas) welding are the typical Ai welding. MIG welding has the advantage of high speed, but it is difficult to apply to the thin plate, because of bum-through by the high heat input and spatter. MIG-Pulse welding can weld without spatter and burn-through, but when the gap exists at the welding joint, there is quite a possibility of bum-through. TIG welding is difficult to weld at a high speed. AC Pulse welding alternates between DCEP(Direct Current Electrode Positive) and DCEN(Direct Current Electrode Negative). DCEN is higher wire melting rate than DCEP, while lower temperature of droplet than DCEP. In AC Pulse welding, far fixed welding current, wire melting rate increases as the EN ratio increases. For fixed wire feed rate, welding current decreases as the EN ratio increases. Because of these features, the temperature of droplet, the depth of penetration, the width of bead decrease and the reinforcement height increases as EN ratio increases, and these are able to weld at a high speed, lower heat input. It is the purpose of this study that design of AC pulse current waveform for MIG welding of Al sheet and estimation of output characteristic.

경계윤활 및 무윤활 상태에서 선접촉을 하는 세라믹과 강의 마찰과 마멸 특성 (Friction and Wear of Ceramic-Steel Pairs in Boundary-Lubricated and Unlubricated Line-Contact Sliding)

  • 이영제;김영호;장선태
    • Tribology and Lubricants
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    • 제12권3호
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    • pp.12-25
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    • 1996
  • The friction and wear behaviors of ceramics against steels with lubricants were investigated and compared with those observed in air. Lubrications wbre done by a water and a commercial engine oil as received. The investigated ceramics were $Al_{2}O_{3}$, SiC, and $Si_{3}N_{4}$. Steels with 0.2 wt.% C were heat treated to obtain tempered structure. A cylinder-on-plate tribometer with rotated sliding motion was used to carry out the experiments. In the experiments reported here, the ranges of different testing speeds and loads were used. It was found that the friction and wear characteristics of tested pairs were significantly influenced by environments. In water and oil environments the wear of ceramics was reduced from 10$^{-6}$ g/s down to 10$^{-8}$ g/s in dry sliding at the same values of the frictional power which are the products of the friction coefficient, the load and the sliding speed. SiC showed excellent wear resistant behavior in water sliding, which was the lowest among tested ceramics, but it was, very poor in oils. In case of $Si_{3}N_{4}$, the wear rates were very low under oil environment, but the highest in water. The wear rates of $Al_{2}O_{3}$ were very low in both lubricating conditions at low values of the frictional power, but high at high values of the frictional power.

상부 발광 유기 발광 소자에서 두께와 시야각에 따른 마이크로 캐비티 특성 (Thickness and Angle Dependent Microcavity Properties in Top-Emission Organic Light-Emitting Diodes)

  • 이원재
    • 한국전기전자재료학회논문지
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    • 제24권1호
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    • pp.32-35
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    • 2011
  • Top-emission device has a merit of high aperture ratio and narrow emission spectrum compared to that of bottom-emission one. Emission spectra of top-emission organic light-emitting diodes depending on a layer thickness and view angle were analyzed using a theory of microcavity. Device structure was manufactured to be Al (100 nm)/TPD/$Alq_3$/LiF (0.5 nm)/Al (2 nm)/Ag (30 nm). N,N'-diphenyl-N,N'- di (m-tolyl)-benzidine (TPD) and tris (8-hydroxyquinoline) aluminium (Alq3) were used as a hole-transport layer and emission layer, respectively. And a thickness of TPD and Alq3 layer was varied in a range of 40 nm~70 nm and 60 nm~110 nm, respectively. Angle-dependent emission spectrum out of the device was measured with a device fixed on a rotating plate. Since the top-emission device has a property of microcavity, it was observed that the emission spectrum shift to a longer wavelength region as the organic layer thickness increases, and to a shorter wavelength region as the view angle increases. Layer thickness and view-angle dependent emission spectra of the device were analyzed in terms of microcavity theory. A reflectivity of semitransparent cathode and optical path length were deduced.

반응고 7075 알루미늄 합금의 반용융 압출 및 압출재의 기계적 특성 (Thixo-extrusion of Semi Solid 7075 Aluminum Alloys and Mechanical Properties of The Extrudates)

  • 최태영;김대환;김수배;심성용;임수근
    • 한국주조공학회지
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    • 제34권3호
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    • pp.87-93
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    • 2014
  • Thixo-extrusion of semi-solid 7075 aluminum alloy and the mechanical properties of its extrudates were investigated. The semisolid alloy was prepared by a cooling slope cast. In other to perform thixo-extrusion, semi-solid 7075 aluminum alloy billets were reheated at the reheating conditions reported in a previous study. The maximum extrusion pressure in thixo-extrusion was 615MPa. This was lower than that of conventional hot extrusion ($P_{max}=940MPa$) at the same extrusion conditions due to the increased fluidity of the alloy billet in the semi-solid state. The values of Rockwell hardness (scale B) at the extrusion direction of the as thixoextruded bar were 48~53HRB and the difference in Rockwell hardness between the transverse direction and the extrusion direction was 5HRB or less. The results show that thxio-extrusion of semi-solid 7075 Al alloy improves the workability and anisotropic with the extrusion direction compared with hot extrusion of the conventional alloy.

복합재 패치로 보수된 노치형 알루미늄 합금 평판의 음향방출 특성 (Acoustic Emission Characteristics of Notched Aluminum Plate Repaired with a Composite Patch)

  • 윤현성;최낙삼
    • 비파괴검사학회지
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    • 제31권1호
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    • pp.53-61
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    • 2011
  • 본 연구는 편측 노치가 삽입된 A16061-T6 알루미늄 합금 평판 시편에 대해 유리섬유강화플라스틱(GFRP) 복합재 패치의 적층수를 변수로 하여 보수히고, 인장 하중에 따른 시편의 손상 과정을 음향방출법(acoustic emission, AE)으로 실시간 분석하였다. AE 에너지 발생률(AE energy rate), hit 발생률(hit rate), AE 진폭(AE amplitude) 거통과 파형 및 1차 중심주파수(1st peak frequency)의 대역을 조사하여, 시편 파괴시 알루미늄 크랙(Al cracking), 섬유 파단(fiber breakage), 수지 균열(resin cracking), 층간 분리(delamination)로 분류하였다. 시편의 변위를 음향방출 특성에 따라 구간(region) I, II, III으로 나눌 수 있었으며, 패치 자체가 실제 파괴되는 구간인 구간 II를 세부적으로 분석하여 패치의 적층수에 따른 AE 특성 차이를 구하였다.

Al 7075의 마찰교반 용접부 특성에 관한 연구 (Weldability of Al 7075 Alloy according to different tools and welding conditions by F.S.W)

  • 장석기;전정일
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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    • pp.348-358
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    • 2005
  • This paper showed mechanical properties and behaviors of macrostructures for specimens welded by F.S.W according to welding conditions and tool with 6.35$mm_t$ aluminum 7075-T651alloy plate. It resulted in defect-free weld zone in case tool rotation speed was 800rpm, 1250rpm and 1600rpm respectively that transition speed was changed to 15mm/min, 61mm/min and 124mm/min with tool's pin diameter 4${\Phi}$mm and 6${\Phi}$mm. The optimum mechanical property, ultimate stress,${\sigma}_Y$=470Mpa was obtained at the condition of 124mm/min of travel speed with 800rpm of tool rotation speed using full screw type pin, shoulder dia. 20${\Phi}$mm, pin dia.6${\Phi}$mm and pin length 6mm. The full-screw type and the half-screw type pin showed the similar behaviors of weldability. It is found that the size of nugget was depended on tool transition speed and tool dimension by macrostructures of the cross section of weld zone.

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졸-겔법에 의한 금속기판상의 $\beta$-spodumene 결정성유리의 박영도포와 원적외선상세성 (The Effect of Far Infrared Radiation of $\beta$-Spodumene Glass-Ceramics Flims Coated on Iron Substrate by Sol-Gel Technique)

  • 양중식;신현택;박종옥
    • 한국표면공학회지
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    • 제27권2호
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    • pp.99-108
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    • 1994
  • Films of glass-ceramics $Li_2O-Al_2O_3-SiO_2$(LAS)system were prepared on substrate of an iron plate(SCP) by sol-gel technique using metal alkoxide such as Si$(OC_2H_5)_4$,Al$(OC_2H_9)_3$) and Ti$(OC_2H_6)_4$). Sol which was made by means of simple spray coating, on the substrate was hydrolyzed at 75~$80^{\circ}C$ in moisture cabinet (80~90 % humidity) to form the multicomponent gel. The films up to about 0.8~1.0$mu extrm{m}$ in thickness can be obtained by repeating operation, spraylongrightarrowhydrolysis and condensationlongrightarrowdryinglongrightarrowheating and crystallization at $700^{\circ}C$ for 3~5min. The far-infrared radiation spectra of the coated films on substrate were examined by FT-IR and of films was also observed by scanning electron micrograph technique. The thermal evaluation of the gel-film is followed by TG/DTA measurements. The structure evaluation is followedd X-ray diffraction. These results suggest that this process is applicable to far-infrared radiat at thin film technique.

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진단영역 넓은 선속 X선 에너지에 대한 차폐물질의 투과 특성 (Broad Beam Transmission Properties of some Shielding Materials for Use in Diagnostic Radiology)

  • 정희원;김정민;임송수
    • 대한방사선기술학회지:방사선기술과학
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    • 제27권4호
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    • pp.23-29
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    • 2004
  • 진단영역에서 사용하는 넓은 선속 X선 에너지에 대한 차폐물질의 투과 특성을 Archer의 수학적 모델을 적용하여 나타내었다. 인버터 방식의 고전압발생장치를 사용하는 X선 발생장치를 사용하여 관전압 60 kVp부터 140 kVp까지의 범위에서 납, 철, 콘크리트, 유리등의 차폐체의 투과 특성을 나타내었다. 이러한 인버터 방식의 고전압발생장치를 사용하는 진단영방사선발생장치의 관전압별 투과도는 진단방사선발생장치를 사용하는 작업공간에서의 차폐 설계 시 차폐물질의 종류와 두께의 설정에 도움이 될 것이다.

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