• Title/Summary/Keyword: Al foam

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Study of reforming catalyst for synthesis gas for GTL-FPSO process (GTL-FPSO 공정용 합성가스 제조를 위한 개질 촉매 연구)

  • Park, Dae-Il;Moon, Dong-Ju;Kim, Tae-Gyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.414-415
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    • 2012
  • Reforming catalyst of synthesis gas for GTL-FPSO process is presented in this paper. In the present study, the Ni foam catalyst was compared with the existing $Al_2O_3$ pellet catalyst. The SCR reaction on the catalyst was evaluated at the different temperature. The $CH_4$ conversions increased with the reactor temperature. Also, the Ni foam catalyst had a higher $CH_4$ conversion than a pellet catalyst.

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Preparation of Porous Mullite-Corundum Ceramics Via Organic Foam Impregnation

  • Zhou, Xianzhi;Zhu, Shaofeng;Wang, Yuxi;Zhang, Tong
    • Korean Journal of Materials Research
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    • v.32 no.2
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    • pp.85-93
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    • 2022
  • Porous mullite-corundum ceramics were prepared using organic foam impregnation method with alumina and silica as raw materials. The influence of alkaline treatment and surfactant modification on polyurethane foam were studied. Effects of sintering process and material composition on porous mullite-corundum ceramics were investigated. The results show that the hang-pulp quantity of polyurethane foam increases with alkaline treatment. After treatment with 3 wt% SDS solution, the hang-pulp quantity of polyurethane foam further improved. Open porosity of sample decreased with elevation of sintering temperature and holding time, and compressive strength of sample showed a trend opposite to the change of porosity. The open porosity of the sample was enhanced by the increase of m(Al2O3/SiO2); the compressive strength decreased with increase of m(Al2O3/SiO2). However, when m(Al2O3/SiO2) was 2.5, the compressive strength of the sample reached 6.23 MPa, and the open porosity of the sample was 80.7 %.

Numerical investigation on scale-dependent vibrations of porous foam plates under dynamic loads

  • Fenjan, Raad M.;Ahmed, Ridha A.;Faleh, Nadhim M.;Fatima, Fatima Masood
    • Structural Monitoring and Maintenance
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    • v.7 no.2
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    • pp.85-107
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    • 2020
  • Dynamic responses of porous piezoelectric and metal foam nano-size plates have been examined via a four variables plate formulation. Diverse pore dispersions named uniform, symmetric and asymmetric have been selected. The piezoelectric nano-size plate is subjected to an external electrical voltage. Nonlocal strain gradient theory (NSGT) which includes two scale factors has been utilized to provide size-dependent model of foam nanoplate. The presented plate formulation verifies the shear deformations impacts and it gives fewer number of field components compared to first-order plate model. Hamilton's principle has been utilized for deriving the governing equations. Achieved results by differential quadrature (DQ) method have been verified with those reported in previous studies. The influences of nonlocal factor, strain gradients, electrical voltage, dynamical load frequency and pore type on forced responses of metal and piezoelectric foam nano-size plates have been researched.

Thickness Effect on Compressive Fatigue Behavior of Al-Si-Ca Alloy Foam (Al-Si-Ca 합금 폼의 피로 거동에 대한 두께 효과)

  • Kim, Il-Hyun;Hossain, Mynul;Kim, Am-Kee
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.179-182
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    • 2007
  • The compressive fatigue tests on the closed cell Al-Si-Ca alloy foams with two different thicknesses were performed using a load ratio of 0.1. The quasi-static and cyclic compressive behaviors were obtained respectively. The fatigue stress-life (S-N) curves were evaluated from the obtained cyclic compressive behaviors. S-N curves were presented for the onset of progressive shortening. It turned out that the fatigue strength showed higher value for the thicker foam and the onset of shortening of thinner foam took place earlier. The crushing was found to initiate in a single band which broadens gradually with additional fatigue cycles. Progressive shortening of the specimen took place due to a combination of low cycle fatigue failure and cyclic ratcheting.

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Interfacial Characteristics of Al-Cu Cast Composites for High Conductivity Applications (고전도성 부품용 Al-Cu 주조복합재료의 계면 특성)

  • Kim, Jeong-Min;Kim, Nam-Hoon;Ko, Se-Hyun
    • Journal of Korea Foundry Society
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    • v.38 no.3
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    • pp.55-59
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    • 2018
  • To optimize the conductivity and to reduce the weight by as much as possible, Al-Cu composites were prepared through a suction-casting procedure. Pure copper metal foam was infiltrated by melted aluminum with the use of the vacuum, after which warm rolling was conducted to remove several remaining pores at the interface between the Cu foam and the aluminum matrix. Despite the short casting time, significant dissolution of Cu into the melt was observed. Moreover, it was found that various Al-Cu intermetallic compounds arose at the interface during the isothermal heating process after the casting and rolling steps. The average thickness of the Al-Cu intermetallic compound tended to increase in proportion to the heating time. The electrical and thermal conductivity levels of the cast composites were found to be comparatively low, mainly due to the dissolution of the Cu foam and the formation of intermetallics at the interface.

Fabrication and Characterization of Porous TCP coated Al2O3 Scaffold by Polymeric Sponge Method

  • Sarkar, Swapan Kumar;Kim, Young-Hee;Kim, Min-Sung;Min, Young-Ki;Yang, Hun-Mo;Song, Ho-Yeon;Lee, Byong-Taek
    • Journal of the Korean Ceramic Society
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    • v.45 no.10
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    • pp.579-583
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    • 2008
  • A porous $Al_2O_3$, scaffold coated with tricalcium phosphate(TCP) was fabricated by replica method using polyurethane(PU) foam as a fugitive material. Successive coatings of $Al_2O_3$ and hydroxyapatite(HAp) were applied via dip coating onto polyurethane foam, which has a slender and well interconnected network. A porous structure was obtained after sequentially burning out the foam and then sintering at $1500^{\circ}C$. The HAp phase was changed to TCP phase at high temperature. The scaffold showed excellent interconnected porosity with pore sizes ranging from $300{\sim}700{\mu}m$ in diameter. The inherent well interconnected structural feature of PU foam remained intact in the fabricated porous scaffold, where the PU foam material was entirely replaced by $Al_2O_3$ and TCP through a consecutive layering process. Thickness of the $Al_2O_3$ base and the TCP coating was about $7{\sim}10{\mu}m$ each. The TCP coating was homogeneously dispersed on the surface of the $Al_2O_3$ scaffold.

Morphology Control of NiO Catalysts on NiCrAl Alloy Foam Using a Hydrothermal Method (수열합성법을 이용한 NiCrAl 합금 폼 위에 합성된 NiO 촉매 형상 제어)

  • Sin, Dong-Yo;Lee, Eun-Hwan;Park, Man-Ho;Ahn, Hyo-Jin
    • Korean Journal of Materials Research
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    • v.26 no.7
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    • pp.393-399
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    • 2016
  • Flower-like nickel oxide (NiO) catalysts were coated on NiCrAl alloy foam using a hydrothermal method. The structural, morphological, and chemical bonding properties of the NiO catalysts coated on the NiCrAl alloy foam were investigated by field-emission scanning electron microscopy, scanning electron microscopy-energy dispersive spectroscopy, X-ray diffraction, and X-ray photoelectron spectroscopy, respectively. To obtain flower-like morphology of NiO catalysts on the NiCrAl alloy foam, we prepared three different levels of pH of the hydrothermal solution: pH-7.0, pH-10.0, and pH-11.5. The NiO morphology of the pH-7.0 and pH-10.0 samples exhibited a large size plate owing to the slow reaction of the hydroxide ($OH^-$) and nickel ions ($Ni^+$) in lower pH than pH-11.5. Flower-like NiO catalysts (${\sim}4.7{\mu}m-6.6{\mu}m$) were formed owing to the fast reaction of $OH^-$ and $Ni^{2+}$ by increased $OH^-$ concentration at high pH. Thus, the flower-like morphology of NiO catalysts on NiCrAl alloy foam depends strongly on the pH of the hydrothermal solution.

Solar $CO_2$ Reforming of Methane Using $Ni/{\gamma}-Al_2O_3/Metallic$ foam device ($Ni/{\gamma}-Al_2O_3/Metallic$ device를 이용한 고온 태양열 메탄-이산화탄소 개질반응)

  • Shin, Il-Yoong;Lee, Ju-Han;Lee, Jin-Gyu;Seo, Tae-Beom
    • 한국태양에너지학회:학술대회논문집
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    • 2011.04a
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    • pp.275-281
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    • 2011
  • Solar reforming of methane with $CO_2$ was successfully tested with a direct irradiated absorber on a parabolic dish capable of $5kW_{th}$ solar power. The new type of catalytically activated metallic foam absorber was prepared, and its activity was tested. Ni was applied as the active metal on the gamma - alumina coated Ni metal foam for the preparation of the catalytically-activated metal foam layer. Compared to conventional direct irradiation of the catalytically-activated ceramic foam absorber, this new metallic foam absorber is found to exhibit a superior reaction performance at the relatively low insolation or at low temperatures. In addition, unlike direct irradiation of the catalytically-activated ceramic foam absorber, metallic foam absorber has better thermal resistance, which prevents the emergence of cracks caused by mechanical or thermal shock. The total solar power absorbed reached up to 2.1kW and the maximum $CH_4$ conversion was almost 40%.

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A review of numerical approach for dynamic response of strain gradient metal foam shells under constant velocity moving loads

  • Fenjan, Raad M.;Ahmed, Ridha A.;Hamad, Luay Badr;Faleh, Nadhim M.
    • Advances in Computational Design
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    • v.5 no.4
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    • pp.349-362
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    • 2020
  • Dynamic characteristics of a scale-dependent porous metal foam cylindrical shell under a traveling load have been explored within this article based on a numerical approach. Within the material texture of the metal foams, uniform and non-uniform porosities may be dispersed. Based upon differential quadrature method (DQM) and Laplace transforms, the equations of motion for a shear deformable scale-dependent shell may be solved numerically. Scale-dependent shell modeling has been provided based upon strain gradient elasticity. Solving the equations will give the shell deflection as a function of load speed. Also, it is reported that shell deflection relies on the porosity dispersion and strain gradient influences.

Finite element formulation and vibration of nonlocal refined metal foam beams with symmetric and non-symmetric porosities

  • Al-Maliki, Ammar F.H.;Faleh, Nadhim M.;Alasadi, Abbas A.
    • Structural Monitoring and Maintenance
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    • v.6 no.2
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    • pp.147-159
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    • 2019
  • In present article, a size-dependent refined thick beam element has been established based upon nonlocal elasticity theory. Next, it is used to explore vibration response of porous metal foam nanobeams on elastic medium. The established beam element introduces ten degrees of freedom. Different porosity distributions called uniform, symmetric and asymmetric will be employed. Herein, introduced thick beam element contains shear deformations without using correction factors. Convergence and verification studies of obtained results from finite element method are also provided. The impacts of nonlocality factor, foundation factors, shear deformation, slenderness ratio, porosity kinds and porosity factor on vibration frequencies of metal foam nano-sized beams have been explored.