• 제목/요약/키워드: Al Thin-walled tubes

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충돌성능 향상을 위한 Al 박육부재의 에너지흡수 제어특성 (The Energy Absorption Control Characteristics of Al Thin-walled Tubes for Crashworthiness Enhancement)

  • 양용준;김선규;양인영;심재기
    • 한국자동차공학회논문집
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    • 제16권4호
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    • pp.81-87
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    • 2008
  • In this study, concerns the crashworthiness of the widely used vehicle structure, square thin-walled tubes, which are excellent on the point of the energy absorbing capacity. An experimental investigation was carried out to study the energy absorption characteristics of thin-walled square tubes subjected to dynamic crushing by axial loading to develop the optimum structural members. The impact velocity was tested in the rage $4.698{\sim}8.2m/s$. To efficiently review the collapse characteristics of these sections, the simulation have been carried out using explicit FEM package, LS-DYNA. The solutions compared with results the impact collapse experiment. Here, the controller are introduced to improve and control the absorbed energy of thin-walled square tubes in this paper. To predict and control the energy absorption, we designed it in consideration to the it's influence, height, thickness, wide ratio in this study. When the controller used, the experimental results of crushing of square tubes controlled by the controller's elements showed a good candidate for a controllable energy absorption capability in impact axial crushing.

AL 박육부재의 에너지 흡수 제어특성 (Energy Absorbing Control Characteristic of Al Thin-walled Tubes)

  • 양용준;양인영
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.86-91
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    • 2008
  • The structural members must be designed to control characteristics of energy absorption for protecting passengers in a car accident. Study on collapse characteristics of structural member is currently conducted in parallel with other studies on effective energy absorption capacity of structural members with diverse cross-sectional shapes and various materials. This study concerns the crashworthiness of the widely used vehicle structural members, square thin-walled tubes, which are excellent in the point of the energy absorption capacity. The absorbed energy, mean collapse load and deformation mode were analyzed for side member which absorbs most of the collision energy. To predict and control the energy absorption, controller is designed in consideration of its influence on height, thickness and width ration in this study. The absorbed energy and mean collapse load of square tubes were increased by $15{\sim}20%$ in using the controller, and energy absorbing capability of the specimen was slightly changed by change of the high controller's height.

Viscoplastic analysis of thin-walled tubes under cyclic bending

  • Pan, Wen-Fung;Hsu, Chien-Min
    • Structural Engineering and Mechanics
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    • 제7권5호
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    • pp.457-471
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    • 1999
  • In this paper, different curvature-rates are controlled to highlight the characteristic of viscoplastic response in cyclic bending tests. The curvature-ovalization apparatus, which was designed by Pan et al. (1998), is used for conducting the curvature-controlled experiments on thin-walled tubular specimens for AISI 304 stainless steel under cyclic bending. The results reveals that the faster the curvature-rate implies, the fast degree of hardening of the metal tube. However, the ovalization of the tube cross-section increases when the curvature-rate increases.

An experimental study on creep deformation of thin-walled tubes under pure bending

  • Hsu, Chien-Min;Fan, Chun-Huei
    • Structural Engineering and Mechanics
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    • 제9권4호
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    • pp.339-347
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    • 2000
  • The creep deformation of pure bending (hold constant moment for a period of time) tests were conducted in this paper. Thin-walled tubes of 304 stainless steel were used in this investigation. The curvature-ovalization measurement apparatus, designed by Pan et al. (1998), was used for conducting the present experiments. It has been found that as soon as the creep deformation is started, the magnitudes of the tube curvature and ovalization of tube cross-section quickly increase. The magnitudes of the creep curvature and ovalization of tube cross-section increase fast with a higher hold moment than that with a lower one. Owing to the continuously increasing curvature during the creep deformation, the tube specimen buckles eventually.

충돌에 의한 차체 박육구조부재의 에너지 흡수특성에 관한 연구 (An Energy Absorption Characteristic of Thin-Walled Structure Members by Crushing Load)

  • 양인영;심재기;김선규
    • 한국자동차공학회논문집
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    • 제3권5호
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    • pp.74-81
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    • 1995
  • In this paper, the crushing tests of circular tubes under axial impact loading are conducted to investigate the energy absorption abilities. A cross head with 18kg launched by the compressed air collides against circular tubes. Circular tubes used for this experiment are Al and CFRP laminates, which have 8 ply with $15^{\circ}$ and $45^{\circ}$. The absorbed energy unit mass and volume of the CFRP specimen with $15^{\circ}$ are higher than those of aluminum specimen. CFRP specimen having small stacking angle have better energy absorption abilities than that of large stacking angle.

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A STUDY ON EXPERIMENTAL CHARACTERISTICS OF ENERGY ABSORPT10N CONTROL IN THIN-WALLED TUBES FOR THE USE OF VEHICULAR- STRUCTURE MEMBERS

  • Kim, S.-K.;Im, K.-H.;Hwang, C.-S.;Yang, I.-Y.
    • International Journal of Automotive Technology
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    • 제3권4호
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    • pp.137-145
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    • 2002
  • Automobiles should be designed to meet the requirements and standards for the protections of passengers in a car accident. One of safety factors is an absorbing capacity in collision. Many vehicles have been designed based on the criterion of the absorbing capacity. Therefore a controller has been developed in order to control and increase the absorbing capacity of impact energy in automobile collision. The capacity of impact energy will be improved regardless of vehicular-structure members and shapes. An air-pressure horizontal impact tester for crushing has been built up for the evaluation of energy absorbing characteristics in collision. Influence of height, thickness and clearance in the controller have been considered to predict and control the energy absorbing capacity. Aluminum alloy (Al) tubes (30,39,44 m in inner dia. and 0.8, 1.0, 1.2 m in thickness) are tested by axial loading. The energy absorbing capacity of Al tubes have been estimated in cases of with-controller and without-controller. respectively based on height. thickness, clearance of an controller.

금형 냉각이 Al-Mn계 다중압출 평판관의 압출 특성 변화에 미치는 영향 (Effects of die cooling on change of extrusion characteristics of Al-Mn-based thin-walled flat multi-port tube)

  • 신영철;하성호;강태훈;이기안;이승철
    • Design & Manufacturing
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    • 제17권4호
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    • pp.63-71
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    • 2023
  • In order to increase the extrusion production speed of aluminum, extrusion die cooling technology using liquid nitrogen has recently attracted a lot of attention. Increasing the extrusion speed increases the temperature of the bearing area of extrusion dies and the extrusion profile, which may cause defects on the surface of extruded profile. Extrusion die cooling technology is to directly inject liquid nitrogen through a cooling channel formed between the die and the backer inside the die-set. The liquid nitrogen removes heat from the die-set, and gaseous nitrogen at the exit of the channel, covers the extrusion profile of an inert atmosphere reducing the oxidation and the profile temperature. The aim of this study is to evaluate the cooling capacity by applying die cooling to extrusion of Al-Mn-based aluminum alloy flat tubes, and to investigate the effects of die cooling on the change in extrusion characteristics of flat tubes. Cooling capacity was confirmed by observing the temperature change of the extrusion profile depending on whether or not die cooling is applied. To observe changes in material characteristics due to die cooling, surface observation is conducted and microstructure and precipitate analysis are performed by FE-SEM on the surface and longitudinal cross section of the extruded flat tubes.