• Title/Summary/Keyword: Air-Bearing Surface

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A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery (고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.7-14
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    • 2003
  • This paper describes reliability characteristics of an air foil journal bearing for high-speed turbomachinery at a room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with a motor-driven test rig. A lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About a load-carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, the trends in change of start torque, stop torque, and bearing temperature were shown during a 10,000-cycle start-stop test of an air foil journal bearing. We found that an air foil bearing performs well, as a supported bearing for the high-speed turbocompressor.

Effects on the Rotational Error Motion of Air Bearing Spindle in High Speed Milling (공기베어링주축의 고속밀링에서 최전오차의 영향)

  • 안선일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.227-230
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    • 1999
  • In this paper, the machining characteristics of high speed ball end milling affected by the rotational error of high speed spindle using air bearing are investigated. The error motions of a spindle have generally influenced on the surface roughness, the form accuracy, the tool life, etc. in end milling. Experiments are carried out over a wide range of rotational speeds(10,000-50,000rpm). The rotational errors of the spindle are measured by the gap sensor mounted on the spindle shaft at various cutting speeds. The relations between the surface roughness and the spindle error motion are presented. Results show that the rotational accuracy of the spindle directly affects the surface roughness of the machined surface.

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Dynamic Characteristics Analysis of the Carriage Structure Supported by Air Bearing (공기베어링으로 지지된 캐리지 구조물의 동특성 해석)

  • 정순철;김덕수;유충준;장승환
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.11
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    • pp.1059-1065
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    • 2004
  • In this paper, the dynamic characteristic analysis of carriage structure supported by air bearings were performed. Toward this end, the characteristics of air bearing were numerically analyzed to estimate the stiffness of the air bearing and the clearance between air bearing and guide surface. The modal analysis of the carriage structure was performed by using finite element method, and the experimental modal analysis was also performed to validate the finite element model, where rigid body modes were compared to validate the stiffness of the air bearings. From the results, the air spring stiffness can be estimated within the range of acceptable accuracy under any pressure and clearance condition.

Dynamic Characteristics Analysis of the Carriage Structure Supported by Air Bearing (에어베어링으로 지지된 캐리지 구조물의 동특성 해석)

  • 정순철;김덕수;유충준;장승환;이재응
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1107-1114
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    • 2003
  • In this thesis, the dynamic characteristic analysis of carriage structure supported by air bearings were peformed. Toward this end, the characteristics of air bearing were numerically analyzed to estimate the stiffness of the air bearing and the clearance between air bearing and guide surface. The modal analysis of the carriage structure was peformed by using finite element method, and the experimental modal analysis was also performed to validate the finite element model, where rigid body modes were compared to validate the stiffness of the air bearings. From the results, the air spring stiffness can be estimated within the range of acceptable accuracy under any pressure and clearance condition.

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An Analysis of Dynamic Characteristics of Air-Lubricated Slider Bearing by Using Perturbation Method (섭동법을 이용한 공기윤활 슬라이더 베어링의 동특성 해석)

  • Gang, Tae-Sik;Choe, Dong-Hun;Jeong, Tae-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1520-1528
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    • 2000
  • This study presents a method for determining bearing stiffness and damping coefficients of air-lubricated slider bearing, and shows influences of air-bearing surface geometry(recess depth, crown an d pivot location) on flying attitude and dynamic characteristics. To derive the dynamic lubrication equation, the perturbation method is applied to the generalized lubrication equation which based on linearized Boltzmann equation. The generalized lubrication equation and the dynamic lubrication equation are converted to a control volume formulation, and then, the static and dynamic pressure distributions are calculated by finite difference method. The recess depth and crown of the slider show significantly influence on flying attitude and dynamic characteristics comparing with those of pivot location.

Design Optimization of the Air Bearing Surface for the Optical Flying Bead (Optical Flying Head의 Air Bearing Surface 형상 최적 설계)

  • Lee Jongsoo;Kim Jiwon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.303-310
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    • 2005
  • The systems with probe and SIL(Solid Immersion Lens) mechanisms have been researched as the technology to perform NFR(Near Field Recording). Most of them use the flying head mechanism to accomplish high recording density and fast data transfer rate. In this paper, ABS shape of flying head was optimized with the object of securing the maximum compliance ability of OFH. We suggest low different optimization processes to predict the static flying characteristics for the OFH. Two different approximation methods, regression analysis and back propagation neural network were used. And we compared the result of directly connected(between CAE and optimizer) method and two approximated optimization results. Design Optimization Tool(DOT) and ${\mu}GA$ were used as the optimizers.

A Study on the Load Characteristics of Air-Lublicated Hydrodynamic Wave Journal Bearing (공기윤활 웨이브 저어널 베어링의 부하 특성에 관한 연구)

  • 조성욱;임윤철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.156-161
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    • 1999
  • new bearing concept, the wave journal bearing, has been developed to improve the static and dynamic performances of an air-lubricated hydrodynamic journal bearing. This concept features waves on bearing surface. In this study, we present the solution of the compressible Reynolds equation valid for arbitrary Knudsen numbers. Straight wave journal bearing is investigated numerically. The performances of straight wave bearing are compared to the plain journal bearing over relatively wide range of bearing number and eccentricity. The wave journal bearing offers better stability than the plain journal bearing under a13 bearing numbers covered in this study. The bearing load and stability characteristics are dependent on the geometric parameters such as the amplitude and the starting point of the wave relative to the applied load. Under the condition of Knudsen number)0.01, we can not ignore the effect of slip for journal bearing.

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A Study on the Lond Characteristics of Air-Lublicated Hydrodynamic Wave Journal Bearing (공기윤활 웨이브 저어널 베어링의 부하 특성에 관한 연구)

  • 조성욱;임윤철
    • Tribology and Lubricants
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    • v.17 no.1
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    • pp.28-32
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    • 2001
  • A new bearing concept, the wave journal bearing, has been developed to improve the static and dynamic performances of an air-lubricated hydrodynamic journal bearing. This concept features waves on bearing surface. In this study, we present the solution of the compressible Reynolds equation valid for arbitrary Knudsen numbers. Straight wave journal bearing is investigated numerically. The performances of straight wave bearing are compared to the plain journal bearing over relatively wide range of bearing number and eccentricity. The wave journal bearing offers better stability than the plain journal bearing under all bearing numbers covered in this study. The bearing load and stability characteristics are dependent on the geometric parameters such as the amplitude and the starting point of the wave relative to the applied load. Under the condition of Knudsen number>0.01, we can not ignore the effect of slip for Journal bearing.

Analysis of the Effects of Out-of-Sphericity in Spiral Grooved Hemispherical Air dynamic Bearings (나선 홈을 가진 반구형 공기 동압베어링에서 진구도 오차의 영향 해석)

  • Choe, U-Cheon;Sin, Yong-Ho;Choe, Jeong-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.145-150
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    • 2000
  • Out-of-sphericity is degree of deformation of an air bearing sphere deviated from a perfect sphere. This paper investigates numerically the effect of out-of-sphericity error on the radial stiffness of an air bearing Three types of out-of-sphericity modes are considered. in this study the stiffness is calculated from pressure distribution at the bearing surface which is obtained by solving th Reynolds equation. in some cases large out-of-sphericity errors are found to improve the stiffnesses of air bearings. This implies that an air bearing of perfect hemispheres is not necessarily of the best performance. Thus much labor and cost in manufacturing air bearings can be saved, In addition the radial stiffness of an air bearing depends greatly on the application direction.

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Analysis of the Air Journal Bearings with Two Circumferential Grooves (2열 원주 그루브 급기 저어널 공기베어링의 해석)

  • 박상신;안유민;한동철
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.40-46
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    • 1997
  • The externally pressurized air journal bearings which have two circumferential grooves with inherently compensated restrictors are analyzed. Two circumferential grooves with restrictors are made on the bearing surface in order to increase the stiffness and damping coefficients. In this paper, the dynamic characteristics such as stiffness and damping coefficients of this type of bearings are calculated. As a result of theoretical analysis, it is verified that there exist the groove depth and the distance between two grooves which generate the maximum stiffness at the given bearing dimensions.